Anderson Connector

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Anderson Connector

G8DX
Hi

Just finished building the basic K3 (sub rx and 100w PA awaiting installation).

Total build time was about 10 leisurely hours spread over a week. Throughout the entire build I have only found one small issue which I find remarkable! Hats off to Elecraft.

Anyway, my issue is the Anderson power connector doesn't firmly latch onto the connector on the rig. It fits on and powers the rig but pulls off very easily. Have I installed it incorrectly maybe?


Tnx

Jack


--
73 de G8DX/P
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Re: Anderson Connector

Don Wilhelm-4
Jack,

The most common cause for that condition is that the connector blades
have not been inserted into the APP body far enough.
Look at the end of the connector assembly - if you can see the tip of
the spring finger under the contact blade, then the blade has not been
fully seated - give it a push with a small screwdriver and it should
snap into place.

A properly constructed APP connector takes about 10 pounds of force to
remove it.

73,
Don W3FPR

On 6/24/2013 8:26 AM, G8DX wrote:
> Hi
>
> Just finished building the basic K3 (sub rx and 100w PA awaiting installation).
>
> Total build time was about 10 leisurely hours spread over a week. Throughout the entire build I have only found one small issue which I find remarkable! Hats off to Elecraft.
>
> Anyway, my issue is the Anderson power connector doesn't firmly latch onto the connector on the rig. It fits on and powers the rig but pulls off very easily. Have I installed it incorrectly maybe?
>
>

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Re: Anderson Connector

G8DX
Thanks for all replies both on and off list.

I will take a look tomorrow and see if I
can improve it.

--
73 de G8DX/A

On 24 Jun 2013, at 13:42, Don Wilhelm <[hidden email]> wrote:

> Jack,
>
> The most common cause for that condition is that the connector blades have not been inserted into the APP body far enough.
> Look at the end of the connector assembly - if you can see the tip of the spring finger under the contact blade, then the blade has not been fully seated - give it a push with a small screwdriver and it should snap into place.
>
> A properly constructed APP connector takes about 10 pounds of force to remove it.
>
> 73,
> Don W3FPR
>
> On 6/24/2013 8:26 AM, G8DX wrote:
>> Hi
>>
>> Just finished building the basic K3 (sub rx and 100w PA awaiting installation).
>>
>> Total build time was about 10 leisurely hours spread over a week. Throughout the entire build I have only found one small issue which I find remarkable! Hats off to Elecraft.
>>
>> Anyway, my issue is the Anderson power connector doesn't firmly latch onto the connector on the rig. It fits on and powers the rig but pulls off very easily. Have I installed it incorrectly maybe?
>
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Re: Anderson Connector

ve3dvy
In reply to this post by Don Wilhelm-4
10 Lbs?  Ive used APP for years and I am quite satisfied the whole shack
is done that way. however Ive never had one set strong enough that I
think could dangle the weight of the K3 let alone a full 10lbs    what
am I doing wrong?

David Moes

[hidden email]
VE3DVY

On 6/24/2013 08:42, Don Wilhelm wrote:

> Jack,
>
> The most common cause for that condition is that the connector blades
> have not been inserted into the APP body far enough.
> Look at the end of the connector assembly - if you can see the tip of
> the spring finger under the contact blade, then the blade has not been
> fully seated - give it a push with a small screwdriver and it should
> snap into place.
>
> A properly constructed APP connector takes about 10 pounds of force to
> remove it.
>
> 73,
> Don W3FPR
>
> On 6/24/2013 8:26 AM, G8DX wrote:
>> Hi
>>
>> Just finished building the basic K3 (sub rx and 100w PA awaiting
>> installation).
>>
>> Total build time was about 10 leisurely hours spread over a week.
>> Throughout the entire build I have only found one small issue which I
>> find remarkable! Hats off to Elecraft.
>>
>> Anyway, my issue is the Anderson power connector doesn't firmly latch
>> onto the connector on the rig. It fits on and powers the rig but
>> pulls off very easily. Have I installed it incorrectly maybe?
>>
>>
>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
> Help: http://mailman.qth.net/mmfaq.htm
> Post: mailto:[hidden email]
>
> This list hosted by: http://www.qsl.net
> Please help support this email list: http://www.qsl.net/donate.html
>

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Re: Anderson Connector

John Oppenheimer
According to:
http://www.powerwerx.com/anderson-powerpoles/powerpole-sets/15-amp-red-black-anderson-powerpole-sets.html

"When two pairs are mated together, it takes approximately 3 pounds of
tension to pull them apart."

John KN5L

On 06/26/2013 07:08 AM, david Moes wrote:
> 10 Lbs?  Ive used APP for years and I am quite satisfied the whole shack
> is done that way. however Ive never had one set strong enough that I
> think could dangle the weight of the K3 let alone a full 10lbs    what
> am I doing wrong?
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Re: Anderson Connector

Roger D Johnson
In reply to this post by ve3dvy
Nothing! There is nothing to keep these connectors mated but a small amount of
friction.

73, Roger


On 6/26/2013 8:08 AM, david Moes wrote:
> 10 Lbs?  Ive used APP for years and I am quite satisfied the whole shack is
> done that way. however Ive never had one set strong enough that I think could
> dangle the weight of the K3 let alone a full 10lbs    what am I doing wrong?
>
> David Moes
>
> [hidden email]
> VE3DVY
>

--
Remember the Liberty (AGTR-5)
http://www.usslibertyveterans.org/
http://www.gtr5.com/

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Re: Anderson Connector

Bob O'Neill
I believe Don was saying that it takes about 10lbs of force to properly seat the APP contact into the housing. It takes more force to seat the contact in the housing than to pull the mated contact apart. If it didn't work like that the connector would fall apart when you disconnect it.

73,
Bob
Ac2FA

 Sent from my iPad
(sig stolen from QO)

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Re: Anderson Connector

M0XDF
In reply to this post by Roger D Johnson
However, if your making your own connectors up, you can get latched covers.

APPs are the best connectors for our kind of use I've come across, for the price
73 de David, M0XDF
--
Never let your sense of morals get in the way of doing what's right.
-Isaac Asimov, scientist and writer (1920-1992)

On 26 Jun 2013, at 13:47, Roger D Johnson wrote:

> Nothing! There is nothing to keep these connectors mated but a small amount of friction.
>

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Re: Anderson Connector

John Oppenheimer
In reply to this post by Bob O'Neill
Viewing the connector cutaway picuture, just above the section
"Stainless steel spring" in the page:
http://www.powerwerx.com/anderson-powerpoles/powerpole-sets/15-amp-red-black-anderson-powerpole-sets.html

note that the connector is locked-in between the spring and housing.

As noted before on the list, a common assembly error is not inserting
the pin far enough to lock-in between the spring and housing. Or a crimp
has warped the pin such that a spring to housing lock can not be
established.

Also note in the picture, the mating connector pin bends, which lock the
mating connectors together. The matting lock will not be established if
the pins are not fully inserted. If the connectors pull apart without a
little catch, then check for improper pin insertion.

John KN5L

On 06/26/2013 07:56 AM, Bob-AC2FA wrote:
> I believe Don was saying that it takes about 10lbs of force to properly seat the APP contact into the housing. It takes more force to seat the contact in the housing than to pull the mated contact apart. If it didn't work like that the connector would fall apart when you disconnect it.
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Re: Anderson Connector

Chris, G5VZ
In reply to this post by Roger D Johnson
On 26/06/2013 13:47, Roger D Johnson wrote:
> Nothing! There is nothing to keep these connectors mated but a small
> amount of friction.
Friction does a pretty good job keeping a Formula One car on the track
at 150mph or bringing 115 tonnes of Boeing 747 to a standstill on
landing.  And adding that little spring makes a Power Pole even better.

Seriously, if your Power Poles come apart when they shouldn't, you are
doing something wrong.

Chris
G5VZ
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Re: Anderson Connector

EricJ-2
In reply to this post by ve3dvy
The spec sheet for the Anderson PowerPole Family shows an average 2-5
lbf for mating/unmating force for a single connector. But frankly, I
didn't understand their use of the terms High Force and Low Force
wire/PCB. Nevertheless, a pair should be 4-10 lbf.

http://www.andersonpower.com/literature/datasheets.html

I measured a dozen of the APP pairs in my shack and came up with 64 ozf
average for a pair using a fish scale. The highest was 66, the lowest
was 60 oz. That's an average of 4 lbf for a pair so it's in the ballpark
of expectations.

I don't have a problem with accidental separation, but sometimes the
wire clutter behind the rigs gets a little dense with time and if I have
to pull a rig out, my fumbling behind the rig can dislodge something.

I set up all my non-APP rigs with a small dongle about 3 inches long
that terminates in a  an APP pair at one end and whatever the rig needs
at the other. Then I made up two sizes of extensions with APP pairs on
both ends. So every piece of 12 volt equipment in the shack terminates
in an APP dongle that can plug into my standard APP extensions to reach
the two RigRunners at the rear edge of the operating desk. No more
accidental disconnects except right at the non-APP rigs where the radial
power connectors are. Those I can easily find and reconnect if they happen.

Some day I'm going to get brave enough to convert the K1 and K2s to
panel mounted APPs like the KPA100 but that day isn't here yet.

The only time I've had problems with APPs is with really thick wire.
What happens is moving the rig against two thick wires puts lateral
forces on the APP pair and it eventually wiggles free. The answer is to
properly size the wire for the rig. You don't need 75 amp connectors on
a K2/100 or K3/100.

Eric
KE6US

On 6/26/2013 5:08 AM, david Moes wrote:

> 10 Lbs?  Ive used APP for years and I am quite satisfied the whole
> shack is done that way. however Ive never had one set strong enough
> that I think could dangle the weight of the K3 let alone a full
> 10lbs    what am I doing wrong?
>
> David Moes
>
> [hidden email]
> VE3DVY
>
> On 6/24/2013 08:42, Don Wilhelm wrote:
>> Jack,
>>
>> The most common cause for that condition is that the connector blades
>> have not been inserted into the APP body far enough.
>> Look at the end of the connector assembly - if you can see the tip of
>> the spring finger under the contact blade, then the blade has not
>> been fully seated - give it a push with a small screwdriver and it
>> should snap into place.
>>
>> A properly constructed APP connector takes about 10 pounds of force
>> to remove it.
>>
>> 73,
>> Don W3FPR
>>
>> On 6/24/2013 8:26 AM, G8DX wrote:
>>> Hi
>>>
>>> Just finished building the basic K3 (sub rx and 100w PA awaiting
>>> installation).
>>>
>>> Total build time was about 10 leisurely hours spread over a week.
>>> Throughout the entire build I have only found one small issue which
>>> I find remarkable! Hats off to Elecraft.
>>>
>>> Anyway, my issue is the Anderson power connector doesn't firmly
>>> latch onto the connector on the rig. It fits on and powers the rig
>>> but pulls off very easily. Have I installed it incorrectly maybe?
>>>
>>>
>>
>> ______________________________________________________________
>> Elecraft mailing list
>> Home: http://mailman.qth.net/mailman/listinfo/elecraft
>> Help: http://mailman.qth.net/mmfaq.htm
>> Post: mailto:[hidden email]
>>
>> This list hosted by: http://www.qsl.net
>> Please help support this email list: http://www.qsl.net/donate.html
>>
>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
> Help: http://mailman.qth.net/mmfaq.htm
> Post: mailto:[hidden email]
>
> This list hosted by: http://www.qsl.net
> Please help support this email list: http://www.qsl.net/donate.html
>
>

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Re: Anderson Connector

EricJ-2
In reply to this post by Bob O'Neill
The APP spec sheet provides mating/unmating force as 2-5 lbf. It's the same.

http://www.andersonpower.com/literature/datasheets.html

I think what Don was referring to is that a PAIR of APPs--the way we
typically use them--can take up to 10 lbf to unmate (or mate) which is
consistent with the spec sheet, though at the high end.

Eric
KE6US

On 6/26/2013 5:56 AM, Bob-AC2FA wrote:

> I believe Don was saying that it takes about 10lbs of force to properly seat the APP contact into the housing. It takes more force to seat the contact in the housing than to pull the mated contact apart. If it didn't work like that the connector would fall apart when you disconnect it.
>
> 73,
> Bob
> Ac2FA
>
>  Sent from my iPad
> (sig stolen from QO)
>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
> Help: http://mailman.qth.net/mmfaq.htm
> Post: mailto:[hidden email]
>
> This list hosted by: http://www.qsl.net
> Please help support this email list: http://www.qsl.net/donate.html

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Re: Anderson Connector

Bob K6UJ
In reply to this post by John Oppenheimer
Thanks for the test Ron,  
that sounds about right when I pull them apart.

BTW,  I never put a locking device on to hold them together either.    
Sometimes when I take my mobile radio out of the car, or moving it when operating
portable, I  forget to unplug the powerpole connector and when pulling the radio out the power pole
disengages nicely without me jerking on the power cord and possibly
damaging something.  


Bob
K6UJ


On Jun 26, 2013, at 8:01 AM, Ron D'Eau Claire wrote:

> Just out of curiosity, I put a strain gage on a power cord and checked the
> force required to un-mate the APP connector from three pieces of equipment.
>
> One took just 5 lbs.
>
> The second took 7 lbs.
>
> The third took just 5.5 lbs.
>
> I've never had an APP connector disengage accidentally.
>
> 73 Ron AC7AC
>
> -----Original Message-----
> From: [hidden email]
> [mailto:[hidden email]] On Behalf Of John Oppenheimer
>
>
> According to:
> http://www.powerwerx.com/anderson-powerpoles/powerpole-sets/15-amp-red-black
> -anderson-powerpole-sets.html
>
> "When two pairs are mated together, it takes approximately 3 pounds of
> tension to pull them apart."
>
> John KN5L
>
> On 06/26/2013 07:08 AM, david Moes wrote:
>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
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>
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Re: Anderson Connector

Richard Gillingham
I have had no difficulty with APPs pulling out .  I have had trouble with the dc co-axial/barrel connectors used for low current use, like the KAT500.  That one has pulled out a couple times while I've been rummaging about behind my station...  And the little black connector is perfectly camoflaged so I can't find it...  
Just my take.  
73 and Good DX
Gil, W1RG

> From: [hidden email]
> Date: Wed, 26 Jun 2013 10:20:05 -0700
> To: [hidden email]
> Subject: Re: [Elecraft] Anderson Connector
>
> Thanks for the test Ron,  
> that sounds about right when I pull them apart.
>
> BTW,  I never put a locking device on to hold them together either.    
> Sometimes when I take my mobile radio out of the car, or moving it when operating
> portable, I  forget to unplug the powerpole connector and when pulling the radio out the power pole
> disengages nicely without me jerking on the power cord and possibly
> damaging something.  
>
>
> Bob
> K6UJ
>
>
> On Jun 26, 2013, at 8:01 AM, Ron D'Eau Claire wrote:
>
> > Just out of curiosity, I put a strain gage on a power cord and checked the
> > force required to un-mate the APP connector from three pieces of equipment.
> >
> > One took just 5 lbs.
> >
> > The second took 7 lbs.
> >
> > The third took just 5.5 lbs.
> >
> > I've never had an APP connector disengage accidentally.
> >
> > 73 Ron AC7AC
> >
> > -----Original Message-----
> > From: [hidden email]
> > [mailto:[hidden email]] On Behalf Of John Oppenheimer
> >
> >
> > According to:
> > http://www.powerwerx.com/anderson-powerpoles/powerpole-sets/15-amp-red-black
> > -anderson-powerpole-sets.html
> >
> > "When two pairs are mated together, it takes approximately 3 pounds of
> > tension to pull them apart."
> >
> > John KN5L
> >
> > On 06/26/2013 07:08 AM, david Moes wrote:
> >
> > ______________________________________________________________
> > Elecraft mailing list
> > Home: http://mailman.qth.net/mailman/listinfo/elecraft
> > Help: http://mailman.qth.net/mmfaq.htm
> > Post: mailto:[hidden email]
> >
> > This list hosted by: http://www.qsl.net
> > Please help support this email list: http://www.qsl.net/donate.html
>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
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>
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> Please help support this email list: http://www.qsl.net/donate.html
     
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