Furnace RF Noise

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Furnace RF Noise

John Hendricks-2
I am blessed with a low noise level that matches my K3 and need to replace my gas furnace without degrading my low noise level.  Has anyone out there had any experience with a Ruud model U96V? Please excuse the off topic subject.

John K7JLT

John K7JLT
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Re: Furnace RF Noise

Chuck - AE4CW
John, beware of any furnaces (or ACs) with variable speed motors.  Some are RF quiet; some are not.  There are three potential sources of RF leakage I have personally experienced:
1) Variable speed inducer motor - this is a small motor used on higher efficiency furnaces to provide draft air to the combustion changer.  Some manufacturers have a kit that MAY reduce or eliminate the noise from this motor.
2) Variable speed blower motor - this is the large motor used to move air through the heat exchanger and into the duct system.  I have a 3/4 HP variable speed motor in one system that is dead quiet; I also have a 1 HP version of the same motor from the same motor manufacturer in another system that is very noisy.  The engineer that designed the motor confirmed that in the 1HP version it was difficult to manage RFI emissions.
3) Variable speed condenser fan motor - this is the motor on the outside compressor/condenser unit.  Some manufacturers use a variable speed motor running at a fixed speed for this application.  The one I have is very noisy.

---
Chuck, AE4CW

-----Original Message-----
From: John K7JLT [mailto:[hidden email]]
Sent: Saturday, February 27, 2016 18:03
To: Mailman <[hidden email]>
Subject: [Elecraft] Furnace RF Noise

I am blessed with a low noise level that matches my K3 and need to replace my gas furnace without degrading my low noise level.  Has anyone out there had any experience with a Ruud model U96V? Please excuse the off topic subject.

John K7JLT

John K7JLT

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Chuck, AE4CW
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Re: Furnace RF Noise

Jim Bolit
Carrier air conditioning offers an add on filter IF the consumer complains.

The same may hold true for other appliance mfger's.

Why not just purchase a 20 amp Corcom metal can filter and install it with
the furnace.  I soldered the metal can of the filter to the inside of the
metal furnace housing.

Jim
W6AIM




-----Original Message-----
From: Elecraft [mailto:[hidden email]] On Behalf Of Chuck
Catledge
Sent: Sunday, February 28, 2016 12:05 PM
To: 'John K7JLT'; 'Mailman'
Subject: Re: [Elecraft] Furnace RF Noise

John, beware of any furnaces (or ACs) with variable speed motors.  Some are
RF quiet; some are not.  There are three potential sources of RF leakage I
have personally experienced:
1) Variable speed inducer motor - this is a small motor used on higher
efficiency furnaces to provide draft air to the combustion changer.  Some
manufacturers have a kit that MAY reduce or eliminate the noise from this
motor.
2) Variable speed blower motor - this is the large motor used to move air
through the heat exchanger and into the duct system.  I have a 3/4 HP
variable speed motor in one system that is dead quiet; I also have a 1 HP
version of the same motor from the same motor manufacturer in another system
that is very noisy.  The engineer that designed the motor confirmed that in
the 1HP version it was difficult to manage RFI emissions.
3) Variable speed condenser fan motor - this is the motor on the outside
compressor/condenser unit.  Some manufacturers use a variable speed motor
running at a fixed speed for this application.  The one I have is very
noisy.

---
Chuck, AE4CW

-----Original Message-----
From: John K7JLT [mailto:[hidden email]]
Sent: Saturday, February 27, 2016 18:03
To: Mailman <[hidden email]>
Subject: [Elecraft] Furnace RF Noise

I am blessed with a low noise level that matches my K3 and need to replace
my gas furnace without degrading my low noise level.  Has anyone out there
had any experience with a Ruud model U96V? Please excuse the off topic
subject.

John K7JLT

John K7JLT

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Re: Furnace RF Noise

Chuck - AE4CW
Jim,

The Corcom line filter may help (it did help "some" on my blower motor but
did virtually nothing for the condenser fan motor), but it does nothing to
prevent RF energy from escaping via the multiple control and sensor lines
that exit a typical furnace enclosure.  To prove that, I removed every
control and sensor line from the furnace enclosure and "hot-wired" the
internal control board to run the blower at full speed.  Thus isolated, the
RFI from the blower motor was completely contained and not visible on the
spectrum display nor audible on the radio.  So, the solution is that EVERY
wire that exits the furnace enclosure must by filtered or bypassed.  Since
all these lines carry low-voltage DC, a simple bypass capacitor on each line
will work.
---
Chuck, AE4CW
-----Original Message-----
From: Jim Bolit [mailto:[hidden email]]
Sent: Monday, February 29, 2016 10:28
To: 'Chuck Catledge' <[hidden email]>; 'John K7JLT' <[hidden email]>;
'Mailman' <[hidden email]>
Subject: RE: [Elecraft] Furnace RF Noise

Carrier air conditioning offers an add on filter IF the consumer complains.

The same may hold true for other appliance mfger's.

Why not just purchase a 20 amp Corcom metal can filter and install it with
the furnace.  I soldered the metal can of the filter to the inside of the
metal furnace housing.

Jim
W6AIM




-----Original Message-----
From: Elecraft [mailto:[hidden email]] On Behalf Of Chuck
Catledge
Sent: Sunday, February 28, 2016 12:05 PM
To: 'John K7JLT'; 'Mailman'
Subject: Re: [Elecraft] Furnace RF Noise

John, beware of any furnaces (or ACs) with variable speed motors.  Some are
RF quiet; some are not.  There are three potential sources of RF leakage I
have personally experienced:
1) Variable speed inducer motor - this is a small motor used on higher
efficiency furnaces to provide draft air to the combustion changer.  Some
manufacturers have a kit that MAY reduce or eliminate the noise from this
motor.
2) Variable speed blower motor - this is the large motor used to move air
through the heat exchanger and into the duct system.  I have a 3/4 HP
variable speed motor in one system that is dead quiet; I also have a 1 HP
version of the same motor from the same motor manufacturer in another system
that is very noisy.  The engineer that designed the motor confirmed that in
the 1HP version it was difficult to manage RFI emissions.
3) Variable speed condenser fan motor - this is the motor on the outside
compressor/condenser unit.  Some manufacturers use a variable speed motor
running at a fixed speed for this application.  The one I have is very
noisy.

---
Chuck, AE4CW

-----Original Message-----
From: John K7JLT [mailto:[hidden email]]
Sent: Saturday, February 27, 2016 18:03
To: Mailman <[hidden email]>
Subject: [Elecraft] Furnace RF Noise

I am blessed with a low noise level that matches my K3 and need to replace
my gas furnace without degrading my low noise level.  Has anyone out there
had any experience with a Ruud model U96V? Please excuse the off topic
subject.

John K7JLT

John K7JLT

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Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:[hidden email]

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Please help support this email list: http://www.qsl.net/donate.html Message
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Chuck, AE4CW
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Re: Furnace RF Noise

Jim Bolit
Chuck,

Excellent point!

My design team in the Philippines did a variable speed power supply (4-6 kW
range) where we also had to design a simple common and differential mode AC
filter that was an available option if any "ham guys" (it was referred to as
the "ham guys" filter in our communications with the customer) raised a
noise issue with the power supply.  I only dealt with the power supply and
not the full system during the design process, but there were a number of
communications as it related to system radiated emi.

Jim
W6AIM


.



-----Original Message-----
From: Chuck Catledge [mailto:[hidden email]]
Sent: Monday, February 29, 2016 8:22 AM
To: 'Jim Bolit'; 'John K7JLT'; 'Mailman'
Subject: RE: [Elecraft] Furnace RF Noise

Jim,

The Corcom line filter may help (it did help "some" on my blower motor but
did virtually nothing for the condenser fan motor), but it does nothing to
prevent RF energy from escaping via the multiple control and sensor lines
that exit a typical furnace enclosure.  To prove that, I removed every
control and sensor line from the furnace enclosure and "hot-wired" the
internal control board to run the blower at full speed.  Thus isolated, the
RFI from the blower motor was completely contained and not visible on the
spectrum display nor audible on the radio.  So, the solution is that EVERY
wire that exits the furnace enclosure must by filtered or bypassed.  Since
all these lines carry low-voltage DC, a simple bypass capacitor on each line
will work.
---
Chuck, AE4CW
-----Original Message-----
From: Jim Bolit [mailto:[hidden email]]
Sent: Monday, February 29, 2016 10:28
To: 'Chuck Catledge' <[hidden email]>; 'John K7JLT' <[hidden email]>;
'Mailman' <[hidden email]>
Subject: RE: [Elecraft] Furnace RF Noise

Carrier air conditioning offers an add on filter IF the consumer complains.

The same may hold true for other appliance mfger's.

Why not just purchase a 20 amp Corcom metal can filter and install it with
the furnace.  I soldered the metal can of the filter to the inside of the
metal furnace housing.

Jim
W6AIM




-----Original Message-----
From: Elecraft [mailto:[hidden email]] On Behalf Of Chuck
Catledge
Sent: Sunday, February 28, 2016 12:05 PM
To: 'John K7JLT'; 'Mailman'
Subject: Re: [Elecraft] Furnace RF Noise

John, beware of any furnaces (or ACs) with variable speed motors.  Some are
RF quiet; some are not.  There are three potential sources of RF leakage I
have personally experienced:
1) Variable speed inducer motor - this is a small motor used on higher
efficiency furnaces to provide draft air to the combustion changer.  Some
manufacturers have a kit that MAY reduce or eliminate the noise from this
motor.
2) Variable speed blower motor - this is the large motor used to move air
through the heat exchanger and into the duct system.  I have a 3/4 HP
variable speed motor in one system that is dead quiet; I also have a 1 HP
version of the same motor from the same motor manufacturer in another system
that is very noisy.  The engineer that designed the motor confirmed that in
the 1HP version it was difficult to manage RFI emissions.
3) Variable speed condenser fan motor - this is the motor on the outside
compressor/condenser unit.  Some manufacturers use a variable speed motor
running at a fixed speed for this application.  The one I have is very
noisy.

---
Chuck, AE4CW

-----Original Message-----
From: John K7JLT [mailto:[hidden email]]
Sent: Saturday, February 27, 2016 18:03
To: Mailman <[hidden email]>
Subject: [Elecraft] Furnace RF Noise

I am blessed with a low noise level that matches my K3 and need to replace
my gas furnace without degrading my low noise level.  Has anyone out there
had any experience with a Ruud model U96V? Please excuse the off topic
subject.

John K7JLT

John K7JLT

______________________________________________________________
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:[hidden email]

This list hosted by: http://www.qsl.net
Please help support this email list: http://www.qsl.net/donate.html Message
delivered to [hidden email]


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Re: Furnace RF Noise

Brian Hunt
In reply to this post by Chuck - AE4CW
I completely eliminated blower noise from my new Bryant furnace with type 31 snap on ferrite beads on the control lines. Two 1/2 inch beads on each line with 3 turns through each bead as close to the cabinet exit as possible. Took the noise from S7 to my usual -125 dBm band noise level. No need for a line filter.

73,
Brian, K0DTJ
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Re: Furnace RF Noise

Jim Brown-10
On Mon,2/29/2016 2:29 PM, Brian Hunt wrote:
> I completely eliminated blower noise from my new Bryant furnace with type 31 snap on ferrite beads on the control lines. Two 1/2 inch beads on each line with 3 turns through each bead as close to the cabinet exit as possible. Took the noise from S7 to my usual -125 dBm band noise level. No need for a line filter.

Remember that the number of turns required will depend on the
frequency(ies) where there is RFI. 3 turns peaks more or less around
10M. If you have noise below that, you'll want more turns (a lot more
for the lower bands like 80 and 40).

73, Jim K9YC
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