K3 #6150

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K3 #6150

nz8j

K3/100 kit sn 6150 arrived yesterday just in time for the weekend.  Took
my time today and it went together in about 8 hours, with no significant
issues. Everything worked according to the manual as I expected. There
is one issue that is somewhat irritating though.  The AF and RF knobs
cannot be "nested" as they should be to fit properly. In order to be
able to turn the AF gain or RF gain without having them catch on the
larger respective SUB knobs they have to be pulled out so they won't
catch. They are visibly out of alignment.

A quick search of the archives revealed a rather long 2 /1/2 year old
thread about some defective knobs.  The gist of the thread was not so
much about them cracking or breaking as some had experienced, it was
because they were "off center" and would not allow for a proper
installation. Apparently whatever the issue was, it is still there 2 1/2
years later as the one I received yesterday has the same problem.  

It's hard to understand how a product can be so well designed and the
manufacturing tolerances so close (take the cabinet parts and pieces as
one example) but yet something as seemingly simple as a plastic knob
some 2 1/2 years after an in-depth discussion that Elecraft was part of
are still being manufactured and delivered out of tolerance. I don't
have a problem with the intended look or feel of the knobs, I think they
are fine, just the fact they turn out so badly in many cases and detract
from the end product.

I was having a lot of fun putting this together today until I got to the
part where I installed the knobs, big disappointment!

I have a set of the Mouser  machined aluminum knobs and although they
are smooth and have a nice feel they just don't match the rest of the
knobs to my liking, I wonder if anyone has come up with an alternative
to the Mouser knobs?

Tim
NZ8J

K3 - 6150
P3- 1775
KPA500 - 618







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Re: K3 #6150

Mike K2MK
Hi Tim,

I understand your disappointment. There is an inherent flaw with kits familiar to those of us that built Heathkits. When a shipment of 1000 or more knobs arrives from the knob manufacturer the kit manufacturer sample checks the lot. So some defective knobs may slip through. (The previous cracked knob flaw would pass inspection because the cracking happened over time).

A factory built K3 would not have this problem since the knobs would be rejected by the assembler.

But the good news is now you can enjoy perhaps the best reason to buy Elecraft. Send an e-mail to Elecraft support and you'll get a really fast response and you'll have new knobs in a few days.

73,
Mike K2MK

NZ8J wrote
K3/100 kit sn 6150 arrived yesterday just in time for the weekend.  Took
my time today and it went together in about 8 hours, with no significant
issues. Everything worked according to the manual as I expected. There
is one issue that is somewhat irritating though.  The AF and RF knobs
cannot be "nested" as they should be to fit properly. In order to be
able to turn the AF gain or RF gain without having them catch on the
larger respective SUB knobs they have to be pulled out so they won't
catch. They are visibly out of alignment.

A quick search of the archives revealed a rather long 2 /1/2 year old
thread about some defective knobs.  The gist of the thread was not so
much about them cracking or breaking as some had experienced, it was
because they were "off center" and would not allow for a proper
installation. Apparently whatever the issue was, it is still there 2 1/2
years later as the one I received yesterday has the same problem.  

It's hard to understand how a product can be so well designed and the
manufacturing tolerances so close (take the cabinet parts and pieces as
one example) but yet something as seemingly simple as a plastic knob
some 2 1/2 years after an in-depth discussion that Elecraft was part of
are still being manufactured and delivered out of tolerance. I don't
have a problem with the intended look or feel of the knobs, I think they
are fine, just the fact they turn out so badly in many cases and detract
from the end product.

I was having a lot of fun putting this together today until I got to the
part where I installed the knobs, big disappointment!

I have a set of the Mouser  machined aluminum knobs and although they
are smooth and have a nice feel they just don't match the rest of the
knobs to my liking, I wonder if anyone has come up with an alternative
to the Mouser knobs?

Tim
NZ8J

K3 - 6150
P3- 1775
KPA500 - 618
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Re: K3 #6150

Brian - K1NW
In reply to this post by nz8j
Tim,

The knobs are really easy to over tighten, which puts them out of round. I had the same problem, and same response as you (K3 #4974). I did get a replacement set of knobs, and found that they too were easy to deform. Just tighten them the minimum needed to hold them in place - they will work fine. And yes, you do need to separate them just slightly to prevent friction binding.

Otherwise, this is the best radio I have ever owned. Get past this gripe and I am sure you will agree!

Brian
Brian,  op K1NW
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Re: K3 #6150

Tim Herrick
In reply to this post by nz8j
I just mentioned that on the reflector a week or so ago and a large number
of people said the same thing; contact Elecraft and let them know and you
will get new knobs in a few days. I had the same problem as you with the K3
I built a few months ago and just kind of lived with it till I was told to
get new ones.

Problem solved.

73's

Tim Herrick, KQ8M
North Coast Contesters
[hidden email]

K3 Serial #5934




-----Original Message-----
From: [hidden email]
[mailto:[hidden email]] On Behalf Of NZ8J
Sent: Sunday, January 08, 2012 1:04 AM
To: [hidden email]
Subject: [Elecraft] K3 #6150


K3/100 kit sn 6150 arrived yesterday just in time for the weekend.  Took
my time today and it went together in about 8 hours, with no significant
issues. Everything worked according to the manual as I expected. There
is one issue that is somewhat irritating though.  The AF and RF knobs
cannot be "nested" as they should be to fit properly. In order to be
able to turn the AF gain or RF gain without having them catch on the
larger respective SUB knobs they have to be pulled out so they won't
catch. They are visibly out of alignment.

A quick search of the archives revealed a rather long 2 /1/2 year old
thread about some defective knobs.  The gist of the thread was not so
much about them cracking or breaking as some had experienced, it was
because they were "off center" and would not allow for a proper
installation. Apparently whatever the issue was, it is still there 2 1/2
years later as the one I received yesterday has the same problem.  

It's hard to understand how a product can be so well designed and the
manufacturing tolerances so close (take the cabinet parts and pieces as
one example) but yet something as seemingly simple as a plastic knob
some 2 1/2 years after an in-depth discussion that Elecraft was part of
are still being manufactured and delivered out of tolerance. I don't
have a problem with the intended look or feel of the knobs, I think they
are fine, just the fact they turn out so badly in many cases and detract
from the end product.

I was having a lot of fun putting this together today until I got to the
part where I installed the knobs, big disappointment!

I have a set of the Mouser  machined aluminum knobs and although they
are smooth and have a nice feel they just don't match the rest of the
knobs to my liking, I wonder if anyone has come up with an alternative
to the Mouser knobs?

Tim
NZ8J

K3 - 6150
P3- 1775
KPA500 - 618







______________________________________________________________
Elecraft mailing list
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Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:[hidden email]

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Re: K3 #6150

David Gilbert

I certainly agree with your overall sentiment.   It beats me why
Elecraft would continue to use a parts vendor that produces knobs with
such horrible quality control.   Three years is a ridiculous amount of
time for any supplier to get its act together.

My AF/RF knobs had the cracking problem, and while Elecraft did quickly
replace them I bought the machined aluminum knobs from Mouser anyway and
I love them.  They have a very solid feel to them and I actually like
the fact that they stick out.  They don't stick out any more than the
main VFO knob, and since I am right handed they are easier for my hand
to quickly access past the other four small knobs.

73,
Dave   AB7E

>
>
>
>
> -----Original Message-----
> From: [hidden email]
> [mailto:[hidden email]] On Behalf Of NZ8J
> Sent: Sunday, January 08, 2012 1:04 AM
> To: [hidden email]
> Subject: [Elecraft] K3 #6150
>
>
> K3/100 kit sn 6150 arrived yesterday just in time for the weekend.  Took
> my time today and it went together in about 8 hours, with no significant
> issues. Everything worked according to the manual as I expected. There
> is one issue that is somewhat irritating though.  The AF and RF knobs
> cannot be "nested" as they should be to fit properly. In order to be
> able to turn the AF gain or RF gain without having them catch on the
> larger respective SUB knobs they have to be pulled out so they won't
> catch. They are visibly out of alignment.
>
> A quick search of the archives revealed a rather long 2 /1/2 year old
> thread about some defective knobs.  The gist of the thread was not so
> much about them cracking or breaking as some had experienced, it was
> because they were "off center" and would not allow for a proper
> installation. Apparently whatever the issue was, it is still there 2 1/2
> years later as the one I received yesterday has the same problem.
>
> It's hard to understand how a product can be so well designed and the
> manufacturing tolerances so close (take the cabinet parts and pieces as
> one example) but yet something as seemingly simple as a plastic knob
> some 2 1/2 years after an in-depth discussion that Elecraft was part of
> are still being manufactured and delivered out of tolerance. I don't
> have a problem with the intended look or feel of the knobs, I think they
> are fine, just the fact they turn out so badly in many cases and detract
> from the end product.
>
> I was having a lot of fun putting this together today until I got to the
> part where I installed the knobs, big disappointment!
>
> I have a set of the Mouser  machined aluminum knobs and although they
> are smooth and have a nice feel they just don't match the rest of the
> knobs to my liking, I wonder if anyone has come up with an alternative
> to the Mouser knobs?
>
> Tim
> NZ8J
>
> K3 - 6150
> P3- 1775
> KPA500 - 618
>
>
>
>
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Re: K3 #6150

Phil LaMarche-2
I have the weighted black knobs on my K3 and love them.  So nice to turn.

Philip LaMarche

 
727-944-3226
727-510-5038 Cell 
 www.w9dvm.com
K3 # 1605
KPA500 # 029
P3 #1480

 CCA 98-00827
CRA 1701
W9DVM
 


-----Original Message-----
From: [hidden email]
[mailto:[hidden email]] On Behalf Of David Gilbert
Sent: Sunday, January 08, 2012 2:17 PM
To: [hidden email]
Subject: Re: [Elecraft] K3 #6150


I certainly agree with your overall sentiment.   It beats me why
Elecraft would continue to use a parts vendor that produces knobs with
such horrible quality control.   Three years is a ridiculous amount of
time for any supplier to get its act together.

My AF/RF knobs had the cracking problem, and while Elecraft did quickly
replace them I bought the machined aluminum knobs from Mouser anyway and I
love them.  They have a very solid feel to them and I actually like the fact
that they stick out.  They don't stick out any more than the main VFO knob,
and since I am right handed they are easier for my hand to quickly access
past the other four small knobs.

73,
Dave   AB7E

>
>
>
>
> -----Original Message-----
> From: [hidden email]
> [mailto:[hidden email]] On Behalf Of NZ8J
> Sent: Sunday, January 08, 2012 1:04 AM
> To: [hidden email]
> Subject: [Elecraft] K3 #6150
>
>
> K3/100 kit sn 6150 arrived yesterday just in time for the weekend.  
> Took my time today and it went together in about 8 hours, with no
> significant issues. Everything worked according to the manual as I
> expected. There is one issue that is somewhat irritating though.  The
> AF and RF knobs cannot be "nested" as they should be to fit properly.
> In order to be able to turn the AF gain or RF gain without having them
> catch on the larger respective SUB knobs they have to be pulled out so
> they won't catch. They are visibly out of alignment.
>
> A quick search of the archives revealed a rather long 2 /1/2 year old
> thread about some defective knobs.  The gist of the thread was not so
> much about them cracking or breaking as some had experienced, it was
> because they were "off center" and would not allow for a proper
> installation. Apparently whatever the issue was, it is still there 2
> 1/2 years later as the one I received yesterday has the same problem.
>
> It's hard to understand how a product can be so well designed and the
> manufacturing tolerances so close (take the cabinet parts and pieces
> as one example) but yet something as seemingly simple as a plastic
> knob some 2 1/2 years after an in-depth discussion that Elecraft was
> part of are still being manufactured and delivered out of tolerance. I
> don't have a problem with the intended look or feel of the knobs, I
> think they are fine, just the fact they turn out so badly in many
> cases and detract from the end product.
>
> I was having a lot of fun putting this together today until I got to
> the part where I installed the knobs, big disappointment!
>
> I have a set of the Mouser  machined aluminum knobs and although they
> are smooth and have a nice feel they just don't match the rest of the
> knobs to my liking, I wonder if anyone has come up with an alternative
> to the Mouser knobs?
>
> Tim
> NZ8J
>
> K3 - 6150
> P3- 1775
> KPA500 - 618
>
>
>
>
______________________________________________________________
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Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:[hidden email]

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Please help support this email list: http://www.qsl.net/donate.html

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Re: K3 #6150

Buck - k4ia
In reply to this post by David Gilbert
How about a Mouser part # for those knobs?

Buck
k4ia
K3 # 101

On 1/8/2012 2:17 PM, David Gilbert wrote:

>
> I certainly agree with your overall sentiment.   It beats me why
> Elecraft would continue to use a parts vendor that produces knobs with
> such horrible quality control.   Three years is a ridiculous amount of
> time for any supplier to get its act together.
>
> My AF/RF knobs had the cracking problem, and while Elecraft did quickly
> replace them I bought the machined aluminum knobs from Mouser anyway and
> I love them.  They have a very solid feel to them and I actually like
> the fact that they stick out.  They don't stick out any more than the
> main VFO knob, and since I am right handed they are easier for my hand
> to quickly access past the other four small knobs.
>
> 73,
> Dave   AB7E
>
>>
>>
>>
>>
>> -----Original Message-----
>> From: [hidden email]
>> [mailto:[hidden email]] On Behalf Of NZ8J
>> Sent: Sunday, January 08, 2012 1:04 AM
>> To: [hidden email]
>> Subject: [Elecraft] K3 #6150
>>
>>
>> K3/100 kit sn 6150 arrived yesterday just in time for the weekend.  Took
>> my time today and it went together in about 8 hours, with no significant
>> issues. Everything worked according to the manual as I expected. There
>> is one issue that is somewhat irritating though.  The AF and RF knobs
>> cannot be "nested" as they should be to fit properly. In order to be
>> able to turn the AF gain or RF gain without having them catch on the
>> larger respective SUB knobs they have to be pulled out so they won't
>> catch. They are visibly out of alignment.
>>
>> A quick search of the archives revealed a rather long 2 /1/2 year old
>> thread about some defective knobs.  The gist of the thread was not so
>> much about them cracking or breaking as some had experienced, it was
>> because they were "off center" and would not allow for a proper
>> installation. Apparently whatever the issue was, it is still there 2 1/2
>> years later as the one I received yesterday has the same problem.
>>
>> It's hard to understand how a product can be so well designed and the
>> manufacturing tolerances so close (take the cabinet parts and pieces as
>> one example) but yet something as seemingly simple as a plastic knob
>> some 2 1/2 years after an in-depth discussion that Elecraft was part of
>> are still being manufactured and delivered out of tolerance. I don't
>> have a problem with the intended look or feel of the knobs, I think they
>> are fine, just the fact they turn out so badly in many cases and detract
>> from the end product.
>>
>> I was having a lot of fun putting this together today until I got to the
>> part where I installed the knobs, big disappointment!
>>
>> I have a set of the Mouser  machined aluminum knobs and although they
>> are smooth and have a nice feel they just don't match the rest of the
>> knobs to my liking, I wonder if anyone has come up with an alternative
>> to the Mouser knobs?
>>
>> Tim
>> NZ8J
>>
>> K3 - 6150
>> P3- 1775
>> KPA500 - 618
>>
>>
>>
>>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
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>
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> Please help support this email list: http://www.qsl.net/donate.html
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Re: K3 #6150

Robert Dorchuck W6VY
In reply to this post by nz8j
-------------------------------
How about a Mouser part # for those knobs?
----------------------------------

The Mouser Part # is 506-KN5700B1/4.  They are also available
from Digikey and Newark.

Bob  W6VY

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Re: K3 #6150

KXBill

Great idea for upgrading the concentric knobs...But I think the OEM cost might be why Elecraft didn't use them.Component manufactures will have a minimum of three qualtity levels.  Consumer; Industrial and Military.Not sure which catalog Elecraft does their shopping in but the original concentric knobs may have been from the consumer booklet.  Maybe someone on list would put together a group/quantity purchase from one of the stocking Distributors for those wanting.

Bill-w7kxb


> Date: Mon, 9 Jan 2012 09:02:49 -0800
> From: [hidden email]
> To: [hidden email]
> Subject: Re: [Elecraft] K3 #6150
>
> -------------------------------
> How about a Mouser part # for those knobs?
> ----------------------------------
>
> The Mouser Part # is 506-KN5700B1/4.  They are also available
> from Digikey and Newark.
> ond set
> Bob  W6VY
>
> ______________________________________________________________

     
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