KAT100 Problem

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KAT100 Problem

Dick Wiltgen
I have encountered difficulty with the KAT100.  I am pretty sure the problem resulted from RF feedback in the shack from a Zero-Five flagpole antenna with an unun at its base, an ugly balun with Polyphaser ground after 80 feet of coax prior to entry into the shack, and a Balun Designs isolation balun following the 20 feet or so of coax that enters the shack.  The isolation balun is inside the shack for stealth reasons because of a very intrusive HOA.  Thae KAT100 would not tune the antenna or a dry dummy load on 20 meters. It will indicate a high SWR and the K2 registers a hot power amplifier. If I run it for a while, the RF gets into the radio and the other bands may be affected.  As a consequence, I will eventually move the isolation balun between the KAT100 and the K2/100 and place another one on the line that leads into the shack.  I tested the components as stipulated in the manual.  When I switch from C5 to C6, the SWR jumps from 2.5 to off scale (9.9) on 20 meters and
 1.4 to 7.0 on  40 meters.  Based on the knowledge and past experience of others,  does it seem reasonable to assume that C6 is defective and the cause of the problem?  Many thanks beforehand for any advice you folks have to offer.  Vy 73, Dick, K8RBW.  
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Re: KAT100 Problem

Don Wilhelm-4
Dick,

Are you doing the component tests (C5 to C6 for example) into a dummy
load or into your antenna.
Trying that test into an antenna just adds a lot of other unknowns into
the formula - use a dummy load.
Not only that, check the dummy load and the coax going to it - if you
have an antenna analyzer, put it on the end of the coax that you are
connecting to the KAT100 and see what the impedance is - it should be 50
ohms resistive and zero ohms reactive (or very close). Bad coax is a
frequently overlooked problem spot as are PL-259 connectors that are not
fully tightened.

In other words, reduce the system to its bare essentials when doing any
tests.
With the known good dummy load and coax, now try the manual instructions
again.
If you get the same results on 20 meters, drop down to 40 meters and try
the same test.  Often the switch between one capacitor and another will
cause the SWR to 'go offscale' on a higher frequency, but be just fine
at a lower frequency.
The jump in capacity between C5 and C6 is quite large - C5 is 150 pF
while C6 is 300 pF, and that is a LOT on 20 meters.  Your results when
dropping down to 40 meters seem to be in line with reality.

There is an alternative test (not in the manual) that you can do if you
have a capacity meter.  Connect the capacity meter between the center
conductor and the shell of the input jack.  With C0 selected, zero the
meter (or record the stray capacitance shown), then cycle through the C1
thru C8.  The capacitance should approximately double with each step
upward in Cx.  If you are not using a capacity meter that has a zero
capability, subtract the capacitance measured at C0 from the reading at
the other capacitors to arrive at the real capacitance value that the
KAT100 is connecting.

Yes, your RF-in-the-shack can be confusing things a lot.

73,
Don W3FPR

On 7/7/2013 7:06 PM, [hidden email] wrote:
> I have encountered difficulty with the KAT100.  I am pretty sure the problem resulted from RF feedback in the shack from a Zero-Five flagpole antenna with an unun at its base, an ugly balun with Polyphaser ground after 80 feet of coax prior to entry into the shack, and a Balun Designs isolation balun following the 20 feet or so of coax that enters the shack.  The isolation balun is inside the shack for stealth reasons because of a very intrusive HOA.  Thae KAT100 would not tune the antenna or a dry dummy load on 20 meters. It will indicate a high SWR and the K2 registers a hot power amplifier. If I run it for a while, the RF gets into the radio and the other bands may be affected.  As a consequence, I will eventually move the isolation balun between the KAT100 and the K2/100 and place another one on the line that leads into the shack.  I tested the components as stipulated in the manual.  When I switch from C5 to C6, the SWR jumps from 2.5 to off scale (9.9) on 20 meters an
 d
>   1.4 to 7.0 on  40 meters.  Based on the knowledge and past experience of others,  does it seem reasonable to assume that C6 is defective and the cause of the problem?  Many thanks beforehand for any advice you folks have to offer.  Vy 73, Dick, K8RBW.
>


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Re: KAT100 Problem

Dick Wiltgen

Don,

Thanks for your prompt response.  Yes, I reduced everything to its bare minimum and tested it on a dry dummy load.  I am sorry; I should have stated that.  I also used about different jumper cables to connect to the dummy load, all yielding the same results on both 20 and 40. I also tested 10 and 80. It went off scale with much sooner on 10 meters as I progressed through the capacitors, but there didn't seem to be any dramatic change on 80.  The results with the dummy load almost precisely mirror those experienced with the antenna on 20 meters.  I was just using it with the antenna on 30 and 17 with excellent results.  It loads the antenna beautifully on all bands 10 through 160, with the exception of 20.  I will check the capacitors again on 30 meters later this evening.  Unfortunately, I do not have a capacity meter.  I am in Florida with the bare minimum of test equipment and scheduled to follow the snow birds north this week.  i'lllet you know what results I find on 30 me
 ters.

73,

Dick





-----Original Message-----
From: Don Wilhelm <[hidden email]>
To: richardjwiltgen <[hidden email]>
Cc: elecraft <[hidden email]>
Sent: Sun, Jul 7, 2013 7:45 pm
Subject: Re: [Elecraft] KAT100 Problem


Dick,

Are you doing the component tests (C5 to C6 for example) into a dummy
load or into your antenna.
Trying that test into an antenna just adds a lot of other unknowns into
the formula - use a dummy load.
Not only that, check the dummy load and the coax going to it - if you
have an antenna analyzer, put it on the end of the coax that you are
connecting to the KAT100 and see what the impedance is - it should be 50
ohms resistive and zero ohms reactive (or very close). Bad coax is a
frequently overlooked problem spot as are PL-259 connectors that are not
fully tightened.

In other words, reduce the system to its bare essentials when doing any
tests.
With the known good dummy load and coax, now try the manual instructions
again.
If you get the same results on 20 meters, drop down to 40 meters and try
the same test.  Often the switch between one capacitor and another will
cause the SWR to 'go offscale' on a higher frequency, but be just fine
at a lower frequency.
The jump in capacity between C5 and C6 is quite large - C5 is 150 pF
while C6 is 300 pF, and that is a LOT on 20 meters.  Your results when
dropping down to 40 meters seem to be in line with reality.

There is an alternative test (not in the manual) that you can do if you
have a capacity meter.  Connect the capacity meter between the center
conductor and the shell of the input jack.  With C0 selected, zero the
meter (or record the stray capacitance shown), then cycle through the C1
thru C8.  The capacitance should approximately double with each step
upward in Cx.  If you are not using a capacity meter that has a zero
capability, subtract the capacitance measured at C0 from the reading at
the other capacitors to arrive at the real capacitance value that the
KAT100 is connecting.

Yes, your RF-in-the-shack can be confusing things a lot.

73,
Don W3FPR

On 7/7/2013 7:06 PM, [hidden email] wrote:
> I have encountered difficulty with the KAT100.  I am pretty sure the problem
resulted from RF feedback in the shack from a Zero-Five flagpole antenna with an
unun at its base, an ugly balun with Polyphaser ground after 80 feet of coax
prior to entry into the shack, and a Balun Designs isolation balun following the
20 feet or so of coax that enters the shack.  The isolation balun is inside the
shack for stealth reasons because of a very intrusive HOA.  Thae KAT100 would
not tune the antenna or a dry dummy load on 20 meters. It will indicate a high
SWR and the K2 registers a hot power amplifier. If I run it for a while, the RF
gets into the radio and the other bands may be affected.  As a consequence, I
will eventually move the isolation balun between the KAT100 and the K2/100 and
place another one on the line that leads into the shack.  I tested the
components as stipulated in the manual.  When I switch from C5 to C6, the SWR
jumps from 2.5 to off scale (9.9) on 20 meters and
>   1.4 to 7.0 on  40 meters.  Based on the knowledge and past experience of
others,  does it seem reasonable to assume that C6 is defective and the cause of
the problem?  Many thanks beforehand for any advice you folks have to offer.  Vy
73, Dick, K8RBW.
>



 
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Re: KAT100 Problem

daleputnam
In reply to this post by Dick Wiltgen
I'm wondering, kinda thinking in the blind, if there might be a coil not making contact, either a lead at the solder point, or a relay contact not good any more..???
Have a great day,
Dale - WC7S

-----Original Message-----
From: [hidden email]
Date: Mon, 8 Jul 2013 00:09:05
To: <[hidden email]>
Cc: <[hidden email]>
Subject: Re: [Elecraft] KAT100 Problem



 Don,
 
 Thanks for your prompt response.  Yes, I reduced everything to its bare minimum and tested it on a dry dummy load.  I am sorry; I should have stated that.  I also used about different jumper cables to connect to the dummy load, all yielding the same results on both 20 and 40. I also tested 10 and 80. It went off scale with much sooner on 10 meters as I progressed through the capacitors, but there didn't seem to be any dramatic change on 80.  The results with the dummy load almost precisely mirror those experienced with the antenna on 20 meters.  I was just using it with the antenna on 30 and 17 with excellent results.  It loads the antenna beautifully on all bands 10 through 160, with the exception of 20.  I will check the capacitors again on 30 meters later this evening.  Unfortunately, I do not have a capacity meter.  I am in Florida with the bare minimum of test equipment and scheduled to follow the snow birds north this week.  i'lllet you know what results I find on 30 me
  ters.
 
 73,
 
 Dick
 
 
 
 
 
 -----Original Message-----
 From: Don Wilhelm <[hidden email]>
 To: richardjwiltgen <[hidden email]>
 Cc: elecraft <[hidden email]>
 Sent: Sun, Jul 7, 2013 7:45 pm
 Subject: Re: [Elecraft] KAT100 Problem
 
 
 Dick,
 
 Are you doing the component tests (C5 to C6 for example) into a dummy
 load or into your antenna.
 Trying that test into an antenna just adds a lot of other unknowns into
 the formula - use a dummy load.
 Not only that, check the dummy load and the coax going to it - if you
 have an antenna analyzer, put it on the end of the coax that you are
 connecting to the KAT100 and see what the impedance is - it should be 50
 ohms resistive and zero ohms reactive (or very close). Bad coax is a
 frequently overlooked problem spot as are PL-259 connectors that are not
 fully tightened.
 
 In other words, reduce the system to its bare essentials when doing any
 tests.
 With the known good dummy load and coax, now try the manual instructions
 again.
 If you get the same results on 20 meters, drop down to 40 meters and try
 the same test.  Often the switch between one capacitor and another will
 cause the SWR to 'go offscale' on a higher frequency, but be just fine
 at a lower frequency.
 The jump in capacity between C5 and C6 is quite large - C5 is 150 pF
 while C6 is 300 pF, and that is a LOT on 20 meters.  Your results when
 dropping down to 40 meters seem to be in line with reality.
 
 There is an alternative test (not in the manual) that you can do if you
 have a capacity meter.  Connect the capacity meter between the center
 conductor and the shell of the input jack.  With C0 selected, zero the
 meter (or record the stray capacitance shown), then cycle through the C1
 thru C8.  The capacitance should approximately double with each step
 upward in Cx.  If you are not using a capacity meter that has a zero
 capability, subtract the capacitance measured at C0 from the reading at
 the other capacitors to arrive at the real capacitance value that the
 KAT100 is connecting.
 
 Yes, your RF-in-the-shack can be confusing things a lot.
 
 73,
 Don W3FPR
 
 On 7/7/2013 7:06 PM, [hidden email] wrote:
 > I have encountered difficulty with the KAT100.  I am pretty sure the problem
 resulted from RF feedback in the shack from a Zero-Five flagpole antenna with an
 unun at its base, an ugly balun with Polyphaser ground after 80 feet of coax
 prior to entry into the shack, and a Balun Designs isolation balun following the
 20 feet or so of coax that enters the shack.  The isolation balun is inside the
 shack for stealth reasons because of a very intrusive HOA.  Thae KAT100 would
 not tune the antenna or a dry dummy load on 20 meters. It will indicate a high
 SWR and the K2 registers a hot power amplifier. If I run it for a while, the RF
 gets into the radio and the other bands may be affected.  As a consequence, I
 will eventually move the isolation balun between the KAT100 and the K2/100 and
 place another one on the line that leads into the shack.  I tested the
 components as stipulated in the manual.  When I switch from C5 to C6, the SWR
 jumps from 2.5 to off scale (9.9) on 20 meters and
 >   1.4 to 7.0 on  40 meters.  Based on the knowledge and past experience of
 others,  does it seem reasonable to assume that C6 is defective and the cause of
 the problem?  Many thanks beforehand for any advice you folks have to offer.  Vy
 73, Dick, K8RBW.
 >
 
 
 
  
 ______________________________________________________________
 Elecraft mailing list
 Home: http://mailman.qth.net/mailman/listinfo/elecraft
 Help: http://mailman.qth.net/mmfaq.htm
 Post: mailto:[hidden email]
 
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 Please help support this email list: http://www.qsl.net/donate.html
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Re: KAT100 Problem

Don Wilhelm-4
In reply to this post by Dick Wiltgen
Dick,

I figure you are using a multiband antenna.  It may be presenting a very
low or very high impedance to the KAT100 on 20 meters.  The solution is
to add or subtract about 1/8 wavelength of feedline to the antenna
system.  On 20 meters, that would be about 8 feet of feedline.

Of course, that may transfer the problem to another band, but keep
trying, you will eventually be able to get it to tune properly on all bands.

73,
Don W3FPR

On 7/7/2013 8:09 PM, [hidden email] wrote:
> Don,
>
> Thanks for your prompt response.  Yes, I reduced everything to its bare minimum and tested it on a dry dummy load.  I am sorry; I should have stated that.  I also used about different jumper cables to connect to the dummy load, all yielding the same results on both 20 and 40. I also tested 10 and 80. It went off scale with much sooner on 10 meters as I progressed through the capacitors, but there didn't seem to be any dramatic change on 80.  The results with the dummy load almost precisely mirror those experienced with the antenna on 20 meters.  I was just using it with the antenna on 30 and 17 with excellent results.  It loads the antenna beautifully on all bands 10 through 160, with the exception of 20.  I will check the capacitors again on 30 meters later this evening.  Unfortunately, I do not have a capacity meter.  I am in Florida with the bare minimum of test equipment and scheduled to follow the snow birds north this week.  i'lllet you know what results I find on 30
 me
>   ters.
>


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Re: KAT100 Problem

Dick Wiltgen

Don,

I had been trying that to no avail.  I drew up a a table with the data for all the capacitors.  After that, I decided to pull out an LDG-100pro to see what would happened.  Much to my surprise, I found out that I had been barking up the wrong tree.  The LDG responds the same way.  Both the KAT100 and the LDG fold back to 10 watts when tuning on 20 meters, regardless of whether I am using the antenna or the dummy load.  The problem is obviously in the radio, not the tuner.  It threw me for a loop because all the other bands tune up just fine.  I never would have guessed the problem was in the K2/100.  If I can't figure it out in the next couple of days, I'll just have to leave it for next fall when I return to Florida with decent test equipment.  I have been sitting around waiting for some physicians to  approve my departure.  If I had known this a couple of weeks ago, I would have had plenty of time to work on it.  I really like the K2.  In many respects, I like it better tha
 n my K3 and KX3, as it fits better with my "CW back to basics" personality.

Any new suggestions?

73,

Dick  



-----Original Message-----
From: Don Wilhelm <[hidden email]>
To: richardjwiltgen <[hidden email]>
Cc: elecraft <[hidden email]>
Sent: Sun, Jul 7, 2013 10:38 pm
Subject: Re: [Elecraft] KAT100 Problem


Dick,
I figure you are using a multiband antenna.  It may be presenting a very
ow or very high impedance to the KAT100 on 20 meters.  The solution is
o add or subtract about 1/8 wavelength of feedline to the antenna
ystem.  On 20 meters, that would be about 8 feet of feedline.
Of course, that may transfer the problem to another band, but keep
rying, you will eventually be able to get it to tune properly on all bands.
73,
on W3FPR
On 7/7/2013 8:09 PM, [hidden email] wrote:
 Don,

 Thanks for your prompt response.  Yes, I reduced everything to its bare
inimum and tested it on a dry dummy load.  I am sorry; I should have stated
hat.  I also used about different jumper cables to connect to the dummy load,
ll yielding the same results on both 20 and 40. I also tested 10 and 80. It
ent off scale with much sooner on 10 meters as I progressed through the
apacitors, but there didn't seem to be any dramatic change on 80.  The results
ith the dummy load almost precisely mirror those experienced with the antenna
n 20 meters.  I was just using it with the antenna on 30 and 17 with excellent
esults.  It loads the antenna beautifully on all bands 10 through 160, with the
xception of 20.  I will check the capacitors again on 30 meters later this
vening.  Unfortunately, I do not have a capacity meter.  I am in Florida with
he bare minimum of test equipment and scheduled to follow the snow birds north
his week.  i'lllet you know what results I find on 30 me
   ters.



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Re: KAT100 Problem

Don Wilhelm-4
Dick,

It is very strange that the K2 would have a problem like that on only
one band.  Does your KPA100 have a shield over the speaker magnet?  
About the only thing that I can think of is that the speaker shield is
missing and its magnetic field is interfering with the operation of the
VFO Range Select relays on the K2 board below it.

Other than that, my only other guess is that something has happened to a
capacitor in the 17/20 meter LPF in the KPA100 or in the 20/30 LPF in
the base K2.

If you operate the K2/100 directly into the dummy load, do you get full
output?

73,
Don W3FPR

On 7/8/2013 1:07 AM, [hidden email] wrote:
> Don,
>
> I had been trying that to no avail.  I drew up a a table with the data for all the capacitors.  After that, I decided to pull out an LDG-100pro to see what would happened.  Much to my surprise, I found out that I had been barking up the wrong tree.  The LDG responds the same way.  Both the KAT100 and the LDG fold back to 10 watts when tuning on 20 meters, regardless of whether I am using the antenna or the dummy load.  The problem is obviously in the radio, not the tuner.  It threw me for a loop because all the other bands tune up just fine.  I never would have guessed the problem was in the K2/100.  If I can't figure it out in the next couple of days, I'll just have to leave it for next fall when I return to Florida with decent test equipment.  I have been sitting around waiting for some physicians to  approve my departure.  If I had known this a couple of weeks ago, I would have had plenty of time to work on it.  I really like the K2.  In many respects, I like it better t
 ha
>   n my K3 and KX3, as it fits better with my "CW back to basics" personality.
>
>


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Re: KAT100 Problem

sp2bpd
In reply to this post by Dick Wiltgen
Dick, you wrote: "I will eventually move the isolation balun between the KAT100 and the K2/100".

It doesn't seem to be a good idea. You may get potential difference between the two. Here is much about it: http://www.w8ji.com/rfi_rf_grounding.htm 

regards

Peter, SP2BPD