KPA-1500 Power Supply Cable Size

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KPA-1500 Power Supply Cable Size

john@kk9a.com
The 75 amp Powerpole connector is designed for 6, 8 or 10 AWG wire so you
might have problems squeezing a larger wire in.


John KK9A


[Elecraft] KPA-1500 Power Supply Cable Size
Clay Autery KY5G at montac.com

If it uses a 75 Amp PP connector, my inclination would be to use the
6AWG MINIMUM.  I would be tempted to use the flexible welding cable lead
stock in the largest gauge I could fit in the application space.  I'd
trim down the end of the conductor to JUST fit into the 75 AMP crimp
contact.  Then, I'd tine the trimmed down end to bond ALL the conductors
together right at the end before I crimped/soldered. Then, I'd
crimp/solder the terminal on making sure not to be sloppy and cause a
fitment issue.  If possible, I would put as many twists in the red/black
leads between radio and power supply connection as possible....

I've not investigated the wiring yet, BUT, if there is a ground wire
between the PA chassis and the PS chassis, I would integrate the ground
wire into the power harness in a 3-wire bundle with all three wires as
close to the same length and shinked into a single cable.

But I'm nuts...  <smile>

>
> On Sat, Jul 28, 2018 at 5:04 AM, Richard Thorne <rthorne at rthorne.net>
wrote:
>
>> What gauge wire is used for the HV line between the power supply and amp?
>> I'd like to build or source a shorter cable.
>>
>> Thanks
>>
>> Rich - N5ZC

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Re: KPA-1500 Power Supply Cable Size

Larry (K8UT)
I purchased 75 amp Anderson Powerpole connectors and #6 flex speaker
cable from Debco Electronics for my extension cable. #6 fit easily. I
suspect even #4 would have fit, but I see no reason to get that large.

-larry (K8UT)

------ Original Message ------
From: [hidden email]
To: "'Elecraft Reflector'" <[hidden email]>
Sent: 2018-07-28 15:21:03
Subject: [Elecraft] KPA-1500 Power Supply Cable Size

>The 75 amp Powerpole connector is designed for 6, 8 or 10 AWG wire so
>you
>might have problems squeezing a larger wire in.
>
>
>John KK9A
>
>
>[Elecraft] KPA-1500 Power Supply Cable Size
>Clay Autery KY5G at montac.com
>
>If it uses a 75 Amp PP connector, my inclination would be to use the
>6AWG MINIMUM.  I would be tempted to use the flexible welding cable
>lead
>stock in the largest gauge I could fit in the application space.  I'd
>trim down the end of the conductor to JUST fit into the 75 AMP crimp
>contact.  Then, I'd tine the trimmed down end to bond ALL the
>conductors
>together right at the end before I crimped/soldered. Then, I'd
>crimp/solder the terminal on making sure not to be sloppy and cause a
>fitment issue.  If possible, I would put as many twists in the
>red/black
>leads between radio and power supply connection as possible....
>
>I've not investigated the wiring yet, BUT, if there is a ground wire
>between the PA chassis and the PS chassis, I would integrate the ground
>wire into the power harness in a 3-wire bundle with all three wires as
>close to the same length and shinked into a single cable.
>
>But I'm nuts...  <smile>
>
>>
>>On Sat, Jul 28, 2018 at 5:04 AM, Richard Thorne <rthorne at
>>rthorne.net>
>wrote:
>>
>>>What gauge wire is used for the HV line between the power supply and
>>>amp?
>>>I'd like to build or source a shorter cable.
>>>
>>>Thanks
>>>
>>>Rich - N5ZC
>
>______________________________________________________________
>Elecraft mailing list
>Home: http://mailman.qth.net/mailman/listinfo/elecraft
>Help: http://mailman.qth.net/mmfaq.htm
>Post: mailto:[hidden email]
>
>This list hosted by: http://www.qsl.net
>Please help support this email list: http://www.qsl.net/donate.html
>Message delivered to [hidden email]

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Re: [El

Clay Autery-2
In reply to this post by john@kk9a.com
See my previous post....  teim down the end to fit the 75 amp crimp terminal....  tin the step point so that all strands are soldered together...  <smile>.
In fact, I just did this today to get some #10 wire to fit a piggy- back spade connector that was for smaller wire...  (all I had)
Was making a dual power pole to 1/4" quick connector adapter with piggy back male quick connect....  to use on a Bioenno battery with 1/4" quick connect spade connectors.


Sent from my Verizon, Samsung Galaxy smartphone
-------- Original message --------From: [hidden email] Date: 7/28/18  14:21  (GMT-06:00) To: 'Elecraft Reflector' <[hidden email]> Subject: [El
The 75 amp Powerpole connector is designed for 6, 8 or 10 AWG wire so you
might have problems squeezing a larger wire in.


John KK9A


[Elecraft] KPA-1500 Power Supply Cable Size
Clay Autery KY5G at montac.com

If it uses a 75 Amp PP connector, my inclination would be to use the
6AWG MINIMUM.  I would be tempted to use the flexible welding cable lead
stock in the largest gauge I could fit in the application space.  I'd
trim down the end of the conductor to JUST fit into the 75 AMP crimp
contact.  Then, I'd tine the trimmed down end to bond ALL the conductors
together right at the end before I crimped/soldered. Then, I'd
crimp/solder the terminal on making sure not to be sloppy and cause a
fitment issue.  If possible, I would put as many twists in the red/black
leads between radio and power supply connection as possible....

I've not investigated the wiring yet, BUT, if there is a ground wire
between the PA chassis and the PS chassis, I would integrate the ground
wire into the power harness in a 3-wire bundle with all three wires as
close to the same length and shinked into a single cable.

But I'm nuts...  <smile>

>
> On Sat, Jul 28, 2018 at 5:04 AM, Richard Thorne <rthorne at rthorne.net>
wrote:
>
>> What gauge wire is used for the HV line between the power supply and amp?
>> I'd like to build or source a shorter cable.
>>
>> Thanks
>>
>> Rich - N5ZC

______________________________________________________________
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Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:[hidden email]

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Re: [El

kstover
In reply to this post by john@kk9a.com
Classic pissing contest about whose wire is better.

What is the maximum current draw for the amp?

#6 AWG copper is rated at 101 amps for chassis wiring and 37 amps for power transmission, not this case.
#6 will fit a 75 amp PP connector. (stick it in the hole squeeze it and solder it) and has a resistance per 1000 ft of 0.3951 Ohms.
Let's figure the voltage drop. 10 foot zip cable (two conductors so use 20' in the formula) 50VDC @65 amps. Voltage drop equals .26V. The amp won't even notice it. If you bump the current draw up to the PP limit of 75 amps the Vdrop is 0.30V.

#8 AWG copper is chassis rated for 73 amps and has a resistance per 1000 ft of 0.6282 Ohms.. Voltage drop = .41V

People need bigger cable because?...Use what Elecraft uses, whatever that is, and be well.

http://www.powerstream.com/Wire_Size.htm
https://www.calculator.net/voltage-drop-calculator.html 


R. Kevin Stover    AC0H

ARRL, FISTS, SKCC, NAQCC.
“If it doesn’t work the first time you push the button it won’t work the 20th…Just stop.”

-----Original Message-----
From: [hidden email] <[hidden email]> On Behalf Of Clay Autery
Sent: Saturday, July 28, 2018 3:55 PM
To: 'Elecraft Reflector' <[hidden email]>
Subject: Re: [Elecraft] [El

See my previous post....  teim down the end to fit the 75 amp crimp terminal....  tin the step point so that all strands are soldered together...  <smile>.
In fact, I just did this today to get some #10 wire to fit a piggy- back spade connector that was for smaller wire...  (all I had) Was making a dual power pole to 1/4" quick connector adapter with piggy back male quick connect....  to use on a Bioenno battery with 1/4" quick connect spade connectors.


Sent from my Verizon, Samsung Galaxy smartphone
-------- Original message --------From: [hidden email] Date: 7/28/18  14:21  (GMT-06:00) To: 'Elecraft Reflector' <[hidden email]> Subject: [El The 75 amp Powerpole connector is designed for 6, 8 or 10 AWG wire so you might have problems squeezing a larger wire in.


John KK9A


[Elecraft] KPA-1500 Power Supply Cable Size
Clay Autery KY5G at montac.com

If it uses a 75 Amp PP connector, my inclination would be to use the
6AWG MINIMUM.  I would be tempted to use the flexible welding cable lead
stock in the largest gauge I could fit in the application space.  I'd
trim down the end of the conductor to JUST fit into the 75 AMP crimp
contact.  Then, I'd tine the trimmed down end to bond ALL the conductors
together right at the end before I crimped/soldered. Then, I'd
crimp/solder the terminal on making sure not to be sloppy and cause a
fitment issue.  If possible, I would put as many twists in the red/black
leads between radio and power supply connection as possible....

I've not investigated the wiring yet, BUT, if there is a ground wire
between the PA chassis and the PS chassis, I would integrate the ground
wire into the power harness in a 3-wire bundle with all three wires as
close to the same length and shinked into a single cable.

But I'm nuts...  <smile>

>
> On Sat, Jul 28, 2018 at 5:04 AM, Richard Thorne <rthorne at rthorne.net>
wrote:
>
>> What gauge wire is used for the HV line between the power supply and amp?
>> I'd like to build or source a shorter cable.
>>
>> Thanks
>>
>> Rich - N5ZC

______________________________________________________________
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:[hidden email]

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Please help support this email list: http://www.qsl.net/donate.html
Message delivered to [hidden email]
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Post: mailto:[hidden email]

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Re: [El

Clay Autery-2
Pissing contest?  I was trying to be helpful by illustrating the possibilities.
I clearly pointed out that it wasn't necessary, but merely an option.
How about you use whatever you want, and keep your negative opinions to yourself.
Sincerely,Clay E. Autery, Jr.KY5G


Sent from my Verizon, Samsung Galaxy smartphone
-------- Original message --------From: [hidden email] Date: 7/28/18  18:12  (GMT-06:00) To: 'Clay Autery' <[hidden email]>, 'Elecraft Reflector' <[hidden email]> Subject: RE: [Elecraft] [El
Classic pissing contest about whose wire is better.

What is the maximum current draw for the amp?

#6 AWG copper is rated at 101 amps for chassis wiring and 37 amps for power transmission, not this case.
#6 will fit a 75 amp PP connector. (stick it in the hole squeeze it and solder it) and has a resistance per 1000 ft of 0.3951 Ohms.
Let's figure the voltage drop. 10 foot zip cable (two conductors so use 20' in the formula) 50VDC @65 amps. Voltage drop equals .26V. The amp won't even notice it. If you bump the current draw up to the PP limit of 75 amps the Vdrop is 0.30V.

#8 AWG copper is chassis rated for 73 amps and has a resistance per 1000 ft of 0.6282 Ohms.. Voltage drop = .41V

People need bigger cable because?...Use what Elecraft uses, whatever that is, and be well.

http://www.powerstream.com/Wire_Size.htm
https://www.calculator.net/voltage-drop-calculator.html 


R. Kevin Stover    AC0H

ARRL, FISTS, SKCC, NAQCC.
“If it doesn’t work the first time you push the button it won’t work the 20th…Just stop.”

-----Original Message-----
From: [hidden email] <[hidden email]> On Behalf Of Clay Autery
Sent: Saturday, July 28, 2018 3:55 PM
To: 'Elecraft Reflector' <[hidden email]>
Subject: Re: [Elecraft] [El

See my previous post....  teim down the end to fit the 75 amp crimp terminal....  tin the step point so that all strands are soldered together...  <smile>.
In fact, I just did this today to get some #10 wire to fit a piggy- back spade connector that was for smaller wire...  (all I had) Was making a dual power pole to 1/4" quick connector adapter with piggy back male quick connect....  to use on a Bioenno battery with 1/4" quick connect spade connectors.


Sent from my Verizon, Samsung Galaxy smartphone
-------- Original message --------From: [hidden email] Date: 7/28/18  14:21  (GMT-06:00) To: 'Elecraft Reflector' <[hidden email]> Subject: [El The 75 amp Powerpole connector is designed for 6, 8 or 10 AWG wire so you might have problems squeezing a larger wire in.


John KK9A


[Elecraft] KPA-1500 Power Supply Cable Size
Clay Autery KY5G at montac.com

If it uses a 75 Amp PP connector, my inclination would be to use the
6AWG MINIMUM.  I would be tempted to use the flexible welding cable lead
stock in the largest gauge I could fit in the application space.  I'd
trim down the end of the conductor to JUST fit into the 75 AMP crimp
contact.  Then, I'd tine the trimmed down end to bond ALL the conductors
together right at the end before I crimped/soldered. Then, I'd
crimp/solder the terminal on making sure not to be sloppy and cause a
fitment issue.  If possible, I would put as many twists in the red/black
leads between radio and power supply connection as possible....

I've not investigated the wiring yet, BUT, if there is a ground wire
between the PA chassis and the PS chassis, I would integrate the ground
wire into the power harness in a 3-wire bundle with all three wires as
close to the same length and shinked into a single cable.

But I'm nuts...  <smile>

>
> On Sat, Jul 28, 2018 at 5:04 AM, Richard Thorne <rthorne at rthorne.net>
wrote:
>
>> What gauge wire is used for the HV line between the power supply and amp?
>> I'd like to build or source a shorter cable.
>>
>> Thanks
>>
>> Rich - N5ZC

______________________________________________________________
Elecraft mailing list
Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:[hidden email]

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Please help support this email list: http://www.qsl.net/donate.html
Message delivered to [hidden email]
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Re: KPA-1500 Power Supply Cable Size

john@kk9a.com
In reply to this post by Larry (K8UT)
It is good it will accept a larger conductor, especially for someone wanting to move their KPA1500 power supply further from the amp portion.  I had a tough time installing 8 awg to the PowerPole 45 amp K3S connector which is designed for 10 awg max.

John KK9A

-----Original Message-----
From: Larry (K8UT) [mailto:[hidden email]]
Sent: Saturday, July 28, 2018 3:30 PM
To: [hidden email]; [hidden email]
Subject: Re: [Elecraft] KPA-1500 Power Supply Cable Size

I purchased 75 amp Anderson Powerpole connectors and #6 flex speaker cable from Debco Electronics for my extension cable. #6 fit easily. I suspect even #4 would have fit, but I see no reason to get that large.

-larry (K8UT)

------ Original Message ------
From: [hidden email]
To: "'Elecraft Reflector'" <[hidden email]>
Sent: 2018-07-28 15:21:03
Subject: [Elecraft] KPA-1500 Power Supply Cable Size

>The 75 amp Powerpole connector is designed for 6, 8 or 10 AWG wire so
>you might have problems squeezing a larger wire in.
>
>
>John KK9A
>
>
>[Elecraft] KPA-1500 Power Supply Cable Size Clay Autery KY5G at
>montac.com
>
>If it uses a 75 Amp PP connector, my inclination would be to use the
>6AWG MINIMUM.  I would be tempted to use the flexible welding cable
>lead stock in the largest gauge I could fit in the application space.  
>I'd trim down the end of the conductor to JUST fit into the 75 AMP
>crimp contact.  Then, I'd tine the trimmed down end to bond ALL the
>conductors together right at the end before I crimped/soldered. Then,
>I'd crimp/solder the terminal on making sure not to be sloppy and cause
>a fitment issue.  If possible, I would put as many twists in the
>red/black leads between radio and power supply connection as
>possible....
>
>I've not investigated the wiring yet, BUT, if there is a ground wire
>between the PA chassis and the PS chassis, I would integrate the ground
>wire into the power harness in a 3-wire bundle with all three wires as
>close to the same length and shinked into a single cable.
>
>But I'm nuts...  <smile>
>
>>
>>On Sat, Jul 28, 2018 at 5:04 AM, Richard Thorne <rthorne at
>>rthorne.net>
>wrote:
>>
>>>What gauge wire is used for the HV line between the power supply and
>>>amp?
>>>I'd like to build or source a shorter cable.
>>>
>>>Thanks
>>>
>>>Rich - N5ZC
>
>______________________________________________________________
>Elecraft mailing list
>Home: http://mailman.qth.net/mailman/listinfo/elecraft
>Help: http://mailman.qth.net/mmfaq.htm
>Post: mailto:[hidden email]
>
>This list hosted by: http://www.qsl.net Please help support this email
>list: http://www.qsl.net/donate.html Message delivered to
>[hidden email]

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