KPA500 troubles

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Re: KPA500 troubles

W4GRJ
Like I said, never ever  operated on 60M, I mean never without the amp.
When discussed with Craig at Elecraft he could not explain the failure, just referred to a component failure.
Jack
W4GRJ


On Nov 11, 2015, at 3:59 PM, David Pratt [via Elecraft] <[hidden email]> wrote:

Same in the UK, Jim.  Operation on 60m does not require the use of a
KPA500 unless one wants to contravene the terms of one's license.

73 de David G4DMP

In a recent message, Jim Brown <[hidden email]> writes
>On Wed,11/11/2015 12:10 PM, W4GRJ wrote:
>> Got the KPA500 back from Elecraft.
>> Repair $650 later: Replaced low pass filter module and installed QSK mod.
>> Problem found: L22 and other components in the 60M low pass filter circuit
>> burnt through the LPF PCB.
>
>60M LPF??? Last I looked, the US power limit on 60M is 100W relative to
>a half wave dipole.
>

--
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Re: KPA500 troubles

Guy Olinger K2AV
In reply to this post by W4GRJ
Kpa500 on 60 is illegal unless you have a *measured and
documented* VERY lossy antenna that would reduce the effective radiated
power to the same as 100 watts on a dipole. The simple 99 percent answer is
that on 60m SHUT OFF the Kpa500 and run 100 watts barefoot.

73, Guy K2AV

On Thursday, November 12, 2015, W4GRJ <[hidden email]> wrote:

> Since I have never operated on 60m ever... You figure it out
> Jack
> W4GRJ
>
> On Nov 11, 2015, at 3:33 PM, Jim Brown-10 [via Elecraft] <
> [hidden email] <javascript:;>> wrote:
>
> On Wed,11/11/2015 12:10 PM, W4GRJ wrote:
> > Got the KPA500 back from Elecraft.
> > Problem found: L22 and other components in the 60M low pass filter
> circuit
> > burnt through the LPF PCB.
>
> 60M LPF??? Last I looked, the US power limit on 60M is 100W relative to
> a half wave dipole.
>
>
>
> > Repair $650 later: Replaced low pass filter module and installed QSK mod.
> >
> > On the phone I asked what caused the failure, answer was no idea other
> than
> > component failure. I understand stuff fails but I thought I would get
> more than 2 years before a major expensive failure.
>
> The LPF is on the output of the amplifier. One possible cause of failure
> could be lightning.
>
> > Previously had a Ameritron ALS-600 for 5+ years never a problem, sold it
> to
> > purchase the KPA500.
> >
> > Sometimes the grass is not greener.
>
> My only experience with an ALS-600 was at a contest station in PJ4
> several years ago. I found it to be a really inferior amp - most of the
> time, I was lucky to get 300W out if it. No comparison to a KPA500.
>
> 73, Jim K9YC
>
>
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> below:
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> To unsubscribe from KPA500 troubles, click here.
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>
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Re: KPA500 troubles

W4GRJ
Don’t need any more responses on the legalities of 60M since the amp was never used on 60M

as stated in several other replies.

Jack W4GRJ

 

From: [hidden email] [mailto:[hidden email]] On Behalf Of Guy Olinger K2AV
Sent: Thursday, November 12, 2015 3:05 AM
To: W4GRJ
Cc: [hidden email]
Subject: Re: [Elecraft] KPA500 troubles

 

Kpa500 on 60 is illegal unless you have a *measured and documented* VERY lossy antenna that would reduce the effective radiated power to the same as 100 watts on a dipole. The simple 99 percent answer is that on 60m SHUT OFF the Kpa500 and run 100 watts barefoot.

 

73, Guy K2AV

On Thursday, November 12, 2015, W4GRJ <[hidden email]> wrote:

Since I have never operated on 60m ever... You figure it out
Jack
W4GRJ

On Nov 11, 2015, at 3:33 PM, Jim Brown-10 [via Elecraft] <[hidden email] <javascript:;> > wrote:

On Wed,11/11/2015 12:10 PM, W4GRJ wrote:
> Got the KPA500 back from Elecraft.
> Problem found: L22 and other components in the 60M low pass filter circuit
> burnt through the LPF PCB.

60M LPF??? Last I looked, the US power limit on 60M is 100W relative to
a half wave dipole.



> Repair $650 later: Replaced low pass filter module and installed QSK mod.
>
> On the phone I asked what caused the failure, answer was no idea other than
> component failure. I understand stuff fails but I thought I would get more than 2 years before a major expensive failure.

The LPF is on the output of the amplifier. One possible cause of failure
could be lightning.

> Previously had a Ameritron ALS-600 for 5+ years never a problem, sold it to
> purchase the KPA500.
>
> Sometimes the grass is not greener.

My only experience with an ALS-600 was at a contest station in PJ4
several years ago. I found it to be a really inferior amp - most of the
time, I was lucky to get 300W out if it. No comparison to a KPA500.

73, Jim K9YC


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Re: KPA500 troubles

W4GRJ
In reply to this post by Guy Olinger K2AV
I need to correct the information on the repair cost

It was $615 with shipping not $650 as I previously reported.

 

Jack W4GRJ

 

 


On Thursday, November 12, 2015, W4GRJ <[hidden email]> wrote:

Since I have never operated on 60m ever... You figure it out
Jack
W4GRJ

On Nov 11, 2015, at 3:33 PM, Jim Brown-10 [via Elecraft] <[hidden email] <javascript:;> > wrote:

On Wed,11/11/2015 12:10 PM, W4GRJ wrote:
> Got the KPA500 back from Elecraft.
> Problem found: L22 and other components in the 60M low pass filter circuit
> burnt through the LPF PCB.

60M LPF??? Last I looked, the US power limit on 60M is 100W relative to
a half wave dipole.



> Repair $650 later: Replaced low pass filter module and installed QSK mod.
>
> On the phone I asked what caused the failure, answer was no idea other than
> component failure. I understand stuff fails but I thought I would get more than 2 years before a major expensive failure.

The LPF is on the output of the amplifier. One possible cause of failure
could be lightning.

> Previously had a Ameritron ALS-600 for 5+ years never a problem, sold it to
> purchase the KPA500.
>
> Sometimes the grass is not greener.

My only experience with an ALS-600 was at a contest station in PJ4
several years ago. I found it to be a really inferior amp - most of the
time, I was lucky to get 300W out if it. No comparison to a KPA500.

73, Jim K9YC


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Re: KPA500 troubles

Charlie T, K3ICH
That seems like a helluva lot to fix the bandpass
filter for a band that you never used.

Very UN-Elecraft sounding to me.

73, Charlie k3ICH



-----Original Message-----
From: Elecraft
[mailto:[hidden email]] On
Behalf Of w4grj
Sent: Thursday, November 12, 2015 7:14 AM
To: [hidden email]
Subject: Re: [Elecraft] KPA500 troubles

I need to correct the information on the repair
cost

It was $615 with shipping not $650 as I previously
reported.

 

Jack W4GRJ

 

 


On Thursday, November 12, 2015, W4GRJ
<[hidden email]> wrote:

Since I have never operated on 60m ever... You
figure it out Jack W4GRJ

On Nov 11, 2015, at 3:33 PM, Jim Brown-10 [via
Elecraft]
<[hidden email]
<javascript:;> > wrote:

On Wed,11/11/2015 12:10 PM, W4GRJ wrote:
> Got the KPA500 back from Elecraft.
> Problem found: L22 and other components in the
60M low pass filter
> circuit burnt through the LPF PCB.

60M LPF??? Last I looked, the US power limit on
60M is 100W relative to a half wave dipole.



> Repair $650 later: Replaced low pass filter
module and installed QSK mod.
>
> On the phone I asked what caused the failure,
answer was no idea other
> than component failure. I understand stuff fails
but I thought I would get more than 2 years before
a major expensive failure.

The LPF is on the output of the amplifier. One
possible cause of failure could be lightning.

> Previously had a Ameritron ALS-600 for 5+ years
never a problem, sold
> it to purchase the KPA500.
>
> Sometimes the grass is not greener.

My only experience with an ALS-600 was at a
contest station in PJ4 several years ago. I found
it to be a really inferior amp - most of the time,
I was lucky to get 300W out if it. No comparison
to a KPA500.

73, Jim K9YC


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RE: KPA500 troubles

W4GRJ

Yes, I agree and complained, they said the repair was discounted by $200.

The amp is 2 years old.

I am seriously thinking about selling while there is a bit of a warranty and buying the SPE 1.2KA amp.

Jack W4GRJ

 

 

From: Charlie T, K3ICH [via Elecraft] [mailto:[hidden email]]
Sent: Thursday, November 12, 2015 7:34 AM
To: W4GRJ
Subject: Re: KPA500 troubles

 

That seems like a helluva lot to fix the bandpass
filter for a band that you never used.

Very UN-Elecraft sounding to me.

73, Charlie k3ICH



-----Original Message-----
From: Elecraft
[mailto:[hidden email]] On
Behalf Of w4grj
Sent: Thursday, November 12, 2015 7:14 AM
To: [hidden email]
Subject: Re: [Elecraft] KPA500 troubles

I need to correct the information on the repair
cost

It was $615 with shipping not $650 as I previously
reported.

 

Jack W4GRJ

 

 


On Thursday, November 12, 2015, W4GRJ
<[hidden email]> wrote:

Since I have never operated on 60m ever... You
figure it out Jack W4GRJ

On Nov 11, 2015, at 3:33 PM, Jim Brown-10 [via
Elecraft]
<[hidden email]
<javascript:;> > wrote:

On Wed,11/11/2015 12:10 PM, W4GRJ wrote:
> Got the KPA500 back from Elecraft.
> Problem found: L22 and other components in the
60M low pass filter
> circuit burnt through the LPF PCB.

60M LPF??? Last I looked, the US power limit on
60M is 100W relative to a half wave dipole.



> Repair $650 later: Replaced low pass filter
module and installed QSK mod.
>
> On the phone I asked what caused the failure,
answer was no idea other
> than component failure. I understand stuff fails
but I thought I would get more than 2 years before
a major expensive failure.

The LPF is on the output of the amplifier. One
possible cause of failure could be lightning.

> Previously had a Ameritron ALS-600 for 5+ years
never a problem, sold
> it to purchase the KPA500.
>
> Sometimes the grass is not greener.

My only experience with an ALS-600 was at a
contest station in PJ4 several years ago. I found
it to be a really inferior amp - most of the time,
I was lucky to get 300W out if it. No comparison
to a KPA500.

73, Jim K9YC


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Re: KPA500 troubles

Eric Swartz - WA6HHQ
Administrator
In reply to this post by Charlie T, K3ICH
Hi Jack,

I apologize for any consternation this has caused you.

Since multiple components burned through the LPF  PC board, that is major damage and would require replacement of the whole LPF board, which is a major cost component of the amp. (Taking out this board and replacing it requires disassembly and reassembly of a major portion off the amp.)  The repair cost also includes the tech time to diagnose, disassemble, repair, reassemble, retest and do full production TX burn-in of the amp on all bands.

Component failure like this can occur in any manufacturer's radio or amplifier for many reasons, such as power line surges, nearby lightning strikes, operating with excessive SWR, transmitting into a wrong antenna etc. You do not need to be operating on a particular band, or even have the amp or radio on to incur lightning damage. This can also cause partial damage to components that then shows up as a failure later after additional operation.

As a side note, every year during lightning season we see a significant increase in all sorts of 'interesting' repairs sent in to us on all of our products. Many times the user is not even aware that a strike occurred somewhere nearby while they still had their antennas connected.

I'll review your repair report with our techs to make sure we didn't over charge for anything. I'll also check to see if they mis-identified which band the destroyed LPF components were from.

73,
Eric
elecraft.com
_..._

> -----Original Message-----
> From: Elecraft
> [mailto:[hidden email]] On
> Behalf Of w4grj
> Sent: Thursday, November 12, 2015 7:14 AM
> To: [hidden email]
> Subject: Re: [Elecraft] KPA500 troubles
>
> I need to correct the information on the repair
> cost
>
> It was $615 with shipping not $650 as I previously
> reported.
>
> Jack W4GRJ
>
>> On Wed,11/11/2015 12:10 PM, W4GRJ wrote:
>> Got the KPA500 back from Elecraft.
>> Problem found: L22 and other components in the
> 60M low pass filter
>> circuit burnt through the LPF PCB.
>
______________________________________________________________
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RE: KPA500 troubles

W4GRJ

Eric,

Thank you for your response. I did send a message to Wayne for his review, so I don’t want to cause

double efforts on this….I appreciate the review.

 

Since I do live in a active lightning area, I have a well grounded station and polyphaser surge protection.

Coax is grounded when not in use…. possible but I don’t think it was lightning related.

In 15 years at this QTH I have never had a lightning issue with my station or anything in the house.

 

Thanks Again,

Jack

 

From: Eric Swartz - WA6HHQ, Elecraft [via Elecraft] [mailto:[hidden email]]
Sent: Thursday, November 12, 2015 10:46 AM
To: W4GRJ
Subject: Re: KPA500 troubles

 

Hi Jack,

I apologize for any consternation this has caused you.

Since multiple components burned through the LPF  PC board, that is major damage and would require replacement of the whole LPF board, which is a major cost component of the amp. (Taking out this board and replacing it requires disassembly and reassembly of a major portion off the amp.)  The repair cost also includes the tech time to diagnose, disassemble, repair, reassemble, retest and do full production TX burn-in of the amp on all bands.

Component failure like this can occur in any manufacturer's radio or amplifier for many reasons, such as power line surges, nearby lightning strikes, operating with excessive SWR, transmitting into a wrong antenna etc. You do not need to be operating on a particular band, or even have the amp or radio on to incur lightning damage. This can also cause partial damage to components that then shows up as a failure later after additional operation.

As a side note, every year during lightning season we see a significant increase in all sorts of 'interesting' repairs sent in to us on all of our products. Many times the user is not even aware that a strike occurred somewhere nearby while they still had their antennas connected.

I'll review your repair report with our techs to make sure we didn't over charge for anything. I'll also check to see if they mis-identified which band the destroyed LPF components were from.

73,
Eric
elecraft.com
_..._


> -----Original Message-----
> From: Elecraft
> [mailto:[hidden email]] On
> Behalf Of w4grj
> Sent: Thursday, November 12, 2015 7:14 AM
> To: [hidden email]
> Subject: Re: [Elecraft] KPA500 troubles
>
> I need to correct the information on the repair
> cost
>
> It was $615 with shipping not $650 as I previously
> reported.
>
> Jack W4GRJ
>
>> On Wed,11/11/2015 12:10 PM, W4GRJ wrote:
>> Got the KPA500 back from Elecraft.
>> Problem found: L22 and other components in the
> 60M low pass filter
>> circuit burnt through the LPF PCB.
>

______________________________________________________________

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Re: KPA500 troubles

Wes (N7WS)
In reply to this post by Guy Olinger K2AV
I guess I'll have to repeat myself.

There is no requirement to have a "measured" antenna; calculated gain (loss) is
permitted.  It's kind of like high school algebra, you just have to show your
work.  With modern analysis tools such as Eznec, it is almost trivial to do so,
if you know what you are doing.

Soapbox mode on: When I was first licensed, we were relegated to using the DC
input (Vp x Ip) as our power limit because it was assumed that we did not have
the ability to measure RF power accurately.  As technology improved and this was
no longer the case, the power limit(s) was changed to transmitter output power.
Now we have been given a band, where like every other service, we get to use
ERP, since the FCC, giving us the measure of the doubt, assumes that we know how
to determine it.*  We should, it's a requirement of *§97.13*:

    "(c) Before causing or allowing an amateur station to transmit from any
    place where the operation of the station could cause human exposure to RF
    electromagnetic field levels in excess of those allowed under §1.1310 of
    this chapter, the licensee is required to take certain actions.

    (1) The licensee must perform the routine RF environmental evaluation
    prescribed by §1.1307(b) of this chapter, if the power of the licensee's
    station exceeds the limits given in the following table:"

* Also see
https://www.fcc.gov/Bureaus/Engineering_Technology/Documents/bulletins/oet65/oet65.pdf 
where on page 16 it says:

    "Many antenna-modeling programs are based on NEC or MININEC analysis. These
    programs often yield very accurate results. An amateur enters his or her
    antenna dimensions and ground characteristics into the antenna model, and
    the program is then executed to calculate electric and magnetic field
    strengths near the antenna. These programs do require some amount of user
    skill, but the average amateur should not experience too much difficulty in
    using them. The ARRL Web page maintains a list of software vendors who sell
    antenna modeling software (http://www.arrl.org/news/rfsafety)"

Soapbox mode off.

N7WS

On 11/12/2015 1:05 AM, Guy Olinger K2AV wrote:
> Kpa500 on 60 is illegal unless you have a *measured and
> documented* VERY lossy antenna that would reduce the effective radiated
> power to the same as 100 watts on a dipole. The simple 99 percent answer is
> that on 60m SHUT OFF the Kpa500 and run 100 watts barefoot.
>
> 73, Guy K2AV
>
>

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Re: KPA500 troubles

Jim Brown-10
In reply to this post by Wes (N7WS)
On Wed,11/11/2015 1:30 PM, Wes (N7WS) wrote:
> If I use an inductively-loaded vertical monopole with a minimal ground
> screen over Arizona ground my "dBd gain" might well be several dB
> negative. In which case, I'm allowed to compensate for that, and line
> loss, in determining amplifier output power.  In that, and many other
> events, a 100W transceiver is inadequate, ergo, a KPA500 is not out of
> the question.

Your point is, of course, well taken, Wes. BUT -- there's a certain
vagueness to the FCC definition, in that it does not specify mounting
height of the reference dipole, making comparisons to a vertical
antenna, which relates to mounting height quite differently, at least a
bit squishy.

73, Jim K9YC


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Re: KPA500 troubles

Wes (N7WS)
Then I guess I could just "vaguely" follow the rules, sort of like the
President, his cabinet, the heads of the alphabet soup agencies, IRS, EPA, FBI,
NSA, VA, ICE, DHS,... do.

That said, I think you're making this too complicated.  The rule states:

    "For the purpose of computing ERP, the transmitter PEP will be multiplied by
    the antenna gain relative to a half-wave dipole antenna. A half-wave dipole
    antenna will be presumed to have a gain of 1 (0 dBd). Licensees using other
    antennas must maintain in their station records either the antenna
    manufacturer's data on the antenna gain or calculations of the antenna gain."


Note, there is no mention of any directivity, or lack thereof, so I would take
it that this is a theoretical free-space value.  Zero dBd is equal to 2.15 dBi
so modelling another antenna and calculating its gain in dBi, which is the
normal modelling outcome, then subtracting 2.15 from that number yields the gain
relative to an ideal dipole, i.e the FCC reference.

Right away this gives a significant advantage to an actual horizontal dipole
that has ground gain, assuming that the dipole is rotatable and the elevation
angle is favorable for the path. Absent that, and considering the physical size
one would probably use a vertical and bump up the power to account for the
inevitable losses.

Wes  N7WS


On 11/12/2015 3:12 PM, Jim Brown wrote:
> Your point is, of course, well taken, Wes. BUT -- there's a certain vagueness
> to the FCC definition, in that it does not specify mounting height of the
> reference dipole, making comparisons to a vertical antenna, which relates to
> mounting height quite differently, at least a bit squishy.
>
> 73, Jim K9YC
>

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Re: KPA500 troubles

Wes (N7WS)
In reply to this post by Jim Brown-10
Why would one filter, that like just like all of the others is switched into the
circuit by a relay on each end, fail while none of the others do not?

On 11/11/2015 1:32 PM, Jim Brown wrote:
>
> The LPF is on the output of the amplifier. One possible cause of failure could
> be lightning.

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Re: KPA500 troubles

Jim Brown-10
In reply to this post by Wes (N7WS)
On Fri,11/13/2015 1:30 PM, Wes (N7WS) wrote:
> Note, there is no mention of any directivity, or lack thereof, so I
> would take it that this is a theoretical free-space value.

One could do that, of course, but your original post brought ground
conductivity into the computation, which is, IMO, entirely appropriate.

FWIW, I've done some extensive modeling studies of horizontal and
vertical antennas at various mounting heights; horizontal antennas don't
care much about soil but care a lot about height; vertical antennas care
a bit about height and a lot about soil. That work is on my website.

I think I would use average gain of the antenna as installed as the
basis for compliance with the Rules, but the question remains, what
height for the dipole? :)

This is, for me, purely academic. My soil being terrible, a vertical is
a poor choice for 60M, and I have a bunch of high horizontal dipoles, so
I'd use one of them. :)

BTW -- there's a 2-part piece on this topic by Rudy Severns in QEX this
past summer, specifically addressing very short verticals for the 630m
band.

73, Jim K9YC
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Re: KPA500 troubles

Vic Rosenthal
In reply to this post by Wes (N7WS)
But why would a filter for a band that the operator had never used fail?

Vic 4X6GP/K2VCO

> On 13 Nov 2015, at 11:52 PM, Wes (N7WS) <[hidden email]> wrote:
>
> Why would one filter, that like just like all of the others is switched into the circuit by a relay on each end, fail while none of the others do not?
>
>> On 11/11/2015 1:32 PM, Jim Brown wrote:
>>
>> The LPF is on the output of the amplifier. One possible cause of failure could be lightning.
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Re: KPA500 troubles

Eric Swartz - WA6HHQ
Administrator
In reply to this post by Jim Brown-10
Probably best to change the topic of this, as it has drifted into a different area.

Eric
/elecraft.com/

On 11/13/2015 9:01 PM, Jim Brown wrote:

> On Fri,11/13/2015 1:30 PM, Wes (N7WS) wrote:
>> Note, there is no mention of any directivity, or lack thereof, so I would
>> take it that this is a theoretical free-space value.
>
> One could do that, of course, but your original post brought ground
> conductivity into the computation, which is, IMO, entirely appropriate.
>
> FWIW, I've done some extensive modeling studies of horizontal and vertical
> antennas at various mounting heights; horizontal antennas don't care much
> about soil but care a lot about height; vertical antennas care a bit about
> height and a lot about soil. That work is on my website.
>
> I think I would use average gain of the antenna as installed as the basis for
> compliance with the Rules, but the question remains, what height for the
> dipole? :)
>
> This is, for me, purely academic. My soil being terrible, a vertical is a poor
> choice for 60M, and I have a bunch of high horizontal dipoles, so I'd use one
> of them. :)
>
> BTW -- there's a 2-part piece on this topic by Rudy Severns in QEX this past
> summer, specifically addressing very short verticals for the 630m band.
>
> 73, Jim K9YC
> ______________________________________________________________
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>
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> Please help support this email list: http://www.qsl.net/donate.html
> Message delivered to [hidden email]
>

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