OT: Astron linear PS regulation issues

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OT: Astron linear PS regulation issues

john@kk9a.com
Who makes a better linear power supply, especially large ones?

John KK9A

Fred Jensen k6dgw wrote:

I've given up on Astron despite the fact that many people say they never
have troubles.  Apparently, Astron does not have a supplier for inside
star washers for screw/bolt connectors, I've found almost crumbly,
crystallized cold solder joints on the point-to-point wiring terminals
[in one case, it wasn't soldered at all], and often the case is not
bonded well [or at all] due to paint and/or no star washers.  These are
all basic steps in quality electronic construction, there's just no
excuse for it.

73,
Fred ["Skip"] K6DGW
Sparks NV DM09dn
Washoe County

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Re: OT: Astron linear PS regulation issues

Kevin McQuiggin (SFU)
I have a ~30-year old Astron 13.8 VDC 20-amp supply that I got when it was retired from a project at work.  I used it for low current applications for a few years, then it went to storage for about 5 years.

One of the two power transistors failed a few months ago and this took out some other components.  I had put it back into service in a 5-10 amp application.  I figure that the failure was likely just due to age and the fact that the supply had been in storage for a few years.

I replaced both of the power transistors, two blown diodes, the electrolytics, and a couple of ICs and other components, and the supply is running fine again.  Solid output at 10 amps load.

Given its age I am extremely happy with it.  The internal quality and components seemed good, but that may have been due to its design/manufacturing era.   Not to sound like some old codger, but perhaps designs aren’t as robust as they used to be.

Kevin, VE7ZD

Sent from my iPad

> On Feb 25, 2019, at 17:29, <[hidden email]> <[hidden email]> wrote:
>
> Who makes a better linear power supply, especially large ones?
>
> John KK9A
>
> Fred Jensen k6dgw wrote:
>
> I've given up on Astron despite the fact that many people say they never
> have troubles.  Apparently, Astron does not have a supplier for inside
> star washers for screw/bolt connectors, I've found almost crumbly,
> crystallized cold solder joints on the point-to-point wiring terminals
> [in one case, it wasn't soldered at all], and often the case is not
> bonded well [or at all] due to paint and/or no star washers.  These are
> all basic steps in quality electronic construction, there's just no
> excuse for it.
>
> 73,
> Fred ["Skip"] K6DGW
> Sparks NV DM09dn
> Washoe County
>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
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> Post: mailto:[hidden email]
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> Please help support this email list: http://www.qsl.net/donate.html

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Re: OT: Astron linear PS regulation issues

Randy Farmer
I have two recent vintage Astron RS-35M units. They still use the exact
same 723-based regulator circuit that they have used for thirty years or
more, so the design hasn't changed. What **may** have changed is the
build quality. I carefully inspected both of mine right after taking
delivery. I made sure the green wire from the AC cord was securely
bonded to the chassis and checked for obvious soldering problems. I also
tied the negative output line to the chassis. They have both been
running like trains 24-7 for the last three years or so. The only
failures I've had (on both units) are the stupid internal meter lamps.

73...
Randy, W8FN

On 2/25/2019 8:36 PM, Kevin McQuiggin (SFU) wrote:
> I have a ~30-year old Astron 13.8 VDC 20-amp supply that I got when it was retired from a project at work.  I used it for low current applications for a few years, then it went to storage for about 5 years.
>
> One of the two power transistors failed a few months ago and this took out some other components.  I had put it back into service in a 5-10 amp application.  I figure that the failure was likely just due to age and the fact that the supply had been in storage for a few years.
>
> I replaced both of the power transistors, two blown diodes, the electrolytics, and a couple of ICs and other components, and the supply is running fine again.  Solid output at 10 amps load.
>
> Given its age I am extremely happy with it.  The internal quality and components seemed good, but that may have been due to its design/manufacturing era.   Not to sound like some old codger, but perhaps designs aren’t as robust as they used to be.
>
> Kevin, VE7ZD

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Re: OT: Astron linear PS regulation issues

hbjr
I bought a Rackmount 35amp Astron when I started working at my office (the office bought it).  We turned it on in 1993 and it is still on today.  I have a 50 amp at home that besides the crappy meter lights (they now are illuminated by LEDs!), runs like a champ.

Funny though, when I find a supply with the -VDC tied to chassis ground, I always pull it - some Astrons do and some don't.  All of our other linear supplies float (HP, QJE, Acopian).  Keeps ground loops at bay!

73,
Hank
K4HYJ

-----Original Message-----
From: [hidden email] <[hidden email]> On Behalf Of Randy Farmer
Sent: Monday, February 25, 2019 10:24 PM
To: [hidden email]
Subject: Re: [Elecraft] OT: Astron linear PS regulation issues

I have two recent vintage Astron RS-35M units. They still use the exact same 723-based regulator circuit that they have used for thirty years or more, so the design hasn't changed. What **may** have changed is the build quality. I carefully inspected both of mine right after taking delivery. I made sure the green wire from the AC cord was securely bonded to the chassis and checked for obvious soldering problems. I also tied the negative output line to the chassis. They have both been running like trains 24-7 for the last three years or so. The only failures I've had (on both units) are the stupid internal meter lamps.

73...
Randy, W8FN

On 2/25/2019 8:36 PM, Kevin McQuiggin (SFU) wrote:
> I have a ~30-year old Astron 13.8 VDC 20-amp supply that I got when it was retired from a project at work.  I used it for low current applications for a few years, then it went to storage for about 5 years.
>
> One of the two power transistors failed a few months ago and this took out some other components.  I had put it back into service in a 5-10 amp application.  I figure that the failure was likely just due to age and the fact that the supply had been in storage for a few years.
>
> I replaced both of the power transistors, two blown diodes, the electrolytics, and a couple of ICs and other components, and the supply is running fine again.  Solid output at 10 amps load.
>
> Given its age I am extremely happy with it.  The internal quality and components seemed good, but that may have been due to its design/manufacturing era.   Not to sound like some old codger, but perhaps designs aren’t as robust as they used to be.
>
> Kevin, VE7ZD

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Re: OT: Astron linear PS regulation issues

Jim Brown-10
On 2/25/2019 7:58 PM, [hidden email] wrote:
> Funny though, when I find a supply with the -VDC tied to chassis ground, I always pull it - some Astrons do and some don't.  All of our other linear supplies float (HP, QJE, Acopian).

RIGHT!

73, Jim K9YC

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Re: OT: Astron linear PS regulation issues

Jim - N4ST
My Astron 35M has been in use since ~1990.  I had to repair it after a
lightning strike that melted the tip of my 2M Ringo Ranger.  (The meter
lights have been gone so long, I forgot it had meter lights.)
A few years ago, I bought a new 35M and it was defective.  Returned it for a
2nd one that was also defective.  Went to the store and had them fire up a
3rd one that worked properly before I would leave the store with it.
Guess they don't make them (QC) like they used to.

_____________
73,
Jim - N4ST


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Re: OT: Astron linear PS regulation issues

Phil Kane-2
In reply to this post by Kevin McQuiggin (SFU)
On 2/25/2019 6:36 PM, Kevin McQuiggin (SFU) wrote:

> Not to sound like some old codger, but perhaps designs aren’t as robust as they used to be.

More marketplace incentive to replace rather than to repair.  Then
again, no longer having a workshop or good close-up visual acuity any
more, replace is the most viable option for me.

I'm not getting old -  I AM old (first licensed in 1952 as a teenager).--

73 de K2ASP - Phil Kane
Elecraft K2/100   s/n 5402

From a Clearing in the Silicon Forest
Beaverton (Washington County) Oregon
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Re: OT: Astron linear PS regulation issues

Ignacy
In reply to this post by Jim - N4ST
I wanted to love a 45A Astron but it was heavy and hummed. Sold for peanuts
at a hamfest.

Replaced by Jetstream JTPS32MAB. Probably same as MFJ-4230MV and many
others. Small, quiet and cheap. Excellent regulation. If it dies, it is $80.

Ignacy, NO9E



--
Sent from: http://elecraft.365791.n2.nabble.com/
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Re: OT: Astron linear PS regulation issues

Ron Genovesi
Astron used to make s great supply. I have the same problem with RS-35M less then a year old.
Worked fine for 8 or 9 months then developed a bad hum or buzz. I got tired of listening to it and pulled out a 35 Amp switching supply. Haven’t had the time to pull it apart yet.

     Ron Genovesi
           N3ETA
Sent from my iPhone

> On Feb 26, 2019, at 8:12 AM, Ignacy <[hidden email]> wrote:
>
> I wanted to love a 45A Astron but it was heavy and hummed. Sold for peanuts
> at a hamfest.
>
> Replaced by Jetstream JTPS32MAB. Probably same as MFJ-4230MV and many
> others. Small, quiet and cheap. Excellent regulation. If it dies, it is $80.
>
> Ignacy, NO9E
>
>
>
> --
> Sent from: http://elecraft.365791.n2.nabble.com/
> ______________________________________________________________
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Re: OT: Astron linear PS regulation issues

K9MA
In reply to this post by Jim - N4ST
On 2/26/2019 07:37, Jim - N4ST wrote:
>   (The meter
> lights have been gone so long, I forgot it had meter lights.)

Speaking of meter lights: Those #47 bulbs never lasted long at 6 V, so I
used to put a resistor in series with them. Nowadays, a white LED,
rectifier, and a resistor would work fine, and you would never have to
replace it again.

73,

Scott K9MA

--
Scott  K9MA

[hidden email]

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Re: OT: Astron linear PS regulation issues

K9MA
In reply to this post by Phil Kane-2
The nice thing about those linear power supplies, though, was that you
COULD repair them.

73,
Scott K9MA

On 2/26/2019 09:52, Phil Kane wrote:

> On 2/25/2019 6:36 PM, Kevin McQuiggin (SFU) wrote:
>
>> Not to sound like some old codger, but perhaps designs aren’t as robust as they used to be.
> More marketplace incentive to replace rather than to repair.  Then
> again, no longer having a workshop or good close-up visual acuity any
> more, replace is the most viable option for me.
>
> I'm not getting old -  I AM old (first licensed in 1952 as a teenager).--
>
> 73 de K2ASP - Phil Kane
> Elecraft K2/100   s/n 5402
>
>  From a Clearing in the Silicon Forest
> Beaverton (Washington County) Oregon
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
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>
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> Please help support this email list: http://www.qsl.net/donate.html


--
Scott  K9MA

[hidden email]

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Re: OT: Astron linear PS regulation issues

Dennis Moore
In reply to this post by Ron Genovesi
I picked up a RS-50 from a SK estate, it had a terrible hum. Took the
cover off and tightened all the hardware, hum went away.

73, Dennis NJ6G

On 2/26/2019 09:17, Ron Genovesi wrote:
> Astron used to make s great supply. I have the same problem with RS-35M less then a year old.
> Worked fine for 8 or 9 months then developed a bad hum or buzz. I got tired of listening to it and pulled out a 35 Amp switching supply. Haven’t had the time to pull it apart yet.
>
>       Ron Genovesi
>             N3ETA
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Re: OT: Astron linear PS regulation issues

hbjr

A little piece of cork between the TX and the front of the case fixed my 50's hum!  There was something similar from the factory that had fallen out over time.




Hank

K4HYJ


-----Original Message-----

> From: "Dennis Moore" <[hidden email]>
> Cc: [hidden email]
> Date: 02/26/19 12:54
> Subject: Re: [Elecraft] OT: Astron linear PS regulation issues
>
> I picked up a RS-50 from a SK estate, it had a terrible hum. Took the
> cover off and tightened all the hardware, hum went away.
>
> 73, Dennis NJ6G
>
> On 2/26/2019 09:17, Ron Genovesi wrote:
> > Astron used to make s great supply. I have the same problem with RS-35M less then a year old.
> > Worked fine for 8 or 9 months then developed a bad hum or buzz. I got tired of listening to it and pulled out a 35 Amp switching supply. Haven’t had the time to pull it apart yet.
> >
> >       Ron Genovesi
> >             N3ETA
> ______________________________________________________________
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Re: OT: Astron linear PS regulation issues

Ron Genovesi
In reply to this post by Dennis Moore
Thanks
I’ll give it a try.

     Ron Genovesi
           N3ETA
Sent from my iPhone

> On Feb 26, 2019, at 9:54 AM, Dennis Moore <[hidden email]> wrote:
>
> I picked up a RS-50 from a SK estate, it had a terrible hum. Took the cover off and tightened all the hardware, hum went away.
>
> 73, Dennis NJ6G
>
>> On 2/26/2019 09:17, Ron Genovesi wrote:
>> Astron used to make s great supply. I have the same problem with RS-35M less then a year old.
>> Worked fine for 8 or 9 months then developed a bad hum or buzz. I got tired of listening to it and pulled out a 35 Amp switching supply. Haven’t had the time to pull it apart yet.
>>
>>      Ron Genovesi
>>            N3ETA
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