Re: Dangerous Low Voltage (WAS: Power pole for K3?)

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Re: Dangerous Low Voltage (WAS: Power pole for K3?)

AJSOENKE
Another low voltage power source that is in common use is the lead-acid  
storage battery used  on cars and especially the deep cycle marine battery  
favored by hams for backup.  Usually a ring or watchband is not a problem  because
of the terminal spacing at the battery, but the danger is very much  present at
the other end of the cables where it may be connected to a terminal  strip
etc.
 
The added danger of these batteries is they can deliver as much as 800 amps  
depending on the internal resistance of the battery and cables.  If the  
internal resistance is as little as 1/10th Ohm at 14 volts that is 140 amps. The  
power generated in the battery under these conditions is 140X140/10 or 1960  
Watts.
 
2KW heating the acid contents of a battery can cause it to explode from  
steam pressure in a matter of seconds, thus spraying everything in the area with  
sulphuric acid and hot lead. When this happens in a car the result is usually
a  totalled vehicle and seriously injured mechanic and passers-by.
 
I never use a wrench  which has exposed metal surfaces long enough to  short
a battery, and I always disconnect the negative terminal (- ground assumed  
here) and cap it before working around them.
 
Al WA6VNN
______________________________________________________________________
 
In a message dated 4/19/2008 8:11:26 A.M. Pacific Daylight Time,  
[hidden email] writes:
I see you got plenty of answers about the APPs, Bill.  You will need to
provide your own suitable connectors for the power supply  end of the cable.

You mention having high-capacity batteries and a 70-amp  Astron supply. It
sounds like you have experience with high-current supplies  and understand
how dangerous they can be, but there are a lot of readers here  who may not
have that background.

I mention it because many Hams  think 13.8 VDC is safe to handle. It's *NOT*.
It's not the voltage, of  course, but the current. A short often produces a
flash of molten metal that  may continue for a while if the resistance is
enough to avoid tripping a  breaker or crowbar circuit.

It can take off a finger or a hand, or very  severely injure a person in an
instant should a ring or watch band get across  the supply line, immediately
transformed by the current into red-hot metal  burning its way through flesh.
In my days working in the field as an aircraft  radio/radar tech I knew some
who were missing fingers because they neglected  to take off a wedding band
when working. It's not a nice way to lose a hand  or finger. It's not always
quick. It can take a while, with the ring or watch  band welded solidly to
the terminals by the current as the hot metal eats its  way through a finger
or wrist.

I've seen tempered steel screwdrivers  literally explode into a spray of
molten metal blobs when dropped across a  high-current, low-voltage supply -
blobs of molten steel that splatter the  face and eyes of the unwary worker
not wearing protective gear. Less severe  shorts can set wiring, and the
shack, on fire in short order, all without  opening a breaker or tripping the
crowbar protective circuit in the power  supply. Even a more moderate 35 Amp
supply can start a fire or cause a severe  burn under the right conditions.

Working on shipboard and aircraft  systems using 12 to 28 VDC at high
currents, I've learned to treat such  supplies with the same respect I do a
3KV high-voltage supply. The concerns  and procedures needed to be safe are
different, but either a high voltage or  a low-voltage, high-current supply
is dangerous in its own way.

I use  soldered-on ring terminals on my Astron supplies that provide  large,
low-resistance contact areas with the lugs and which cannot be pulled  loose
without physically breaking the wire, and I make very sure there are  no
metallic objects (cabinets, connectors, other equipment, etc.) located  where
they might be accidentally moved and make contact with exposed  supply
terminals anywhere. And then I make sure the terminals on my power  supply
(and anywhere else) are carefully covered and insulated from  accidental
contact, just in case.

Ron AC7AC  


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RE: Dangerous Low Voltage (WAS: Power pole for K3?)

AC7AC
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Re: Dangerous Low Voltage (WAS: Power pole for K3?)

n6wg
Hi Ron
I've noticed a lot of us OFs still have the reflex of
putting one hand behind us when the other goes
inside a piece of equipment.
Lot of us learned it the hard way. :-)
73, Bob N6WG

----- Original Message -----
From: "Ron D'Eau Claire" <[hidden email]>
To: <[hidden email]>
Sent: Saturday, April 19, 2008 2:11 PM
Subject: RE: [Elecraft] Dangerous Low Voltage (WAS: Power pole for
K3?)


I never use a wrench  which has exposed metal surfaces long enough to
short

a battery, and I always disconnect the negative terminal (- ground
assumed
here) and cap it before working around them.

Al WA6VNN

--------------------------------

Disconnecting power before working on the gear to remove/replace parts
is
basic to both low and high voltage supplies.

My one up-close and frightening experience with low-voltage
high-current
supply shorts occurred on an F-86 (Korean war era jet fighter) flight
line
at Lockheed. It was the middle of the night and bitterly cold as I and
another tech worked on two fighters sitting side-by-side. They were
powered
by ground  carts. We had lowered the canopies almost all the way down
to
conserve a little heat in the frigid cockpits as we ran through the
avionics
ground checks.

Suddenly I heard one of the power carts groan under heavy load. It
caused me
to look up and out of the cockpit to see what was going on. The plane
next
to me had smoke billowing from the cockpit, coming out around the
almost-closed canopy. I could see the other tech's head lying against
the
canopy. He was apparently unconscious.

I hit the canopy button and clambered out as it slowly wound open,
yelling
for help, very conscious that these planes were fully-fueled bombs
sitting
wingtip to wingtip waiting for a fire to set them off. We got the guy
out.
He was splattered with burns but the plane wasn't on fire.

Later we learned that he had discovered a defective circuit breaker.
He had
a replacement with him, but decided he didn't want to open the canopy
and
climb down to disconnect the power cart. The circuit breaker connected
to
power by a wire with a lug on the end that attached with a screw into
a
threaded hole in a large copper bus bar. As he was turning the screw,
he
dropped the screwdriver and it fell touching the power bus bar and the
aluminum side of the console. He got a face full molten metal blobs as
the
shaft of the tool literally exploded in his face. He instinctively
stood
bolt upright in the cockpit, smashing his head against the closed
canopy and
knocking himself unconscious.

Lockheed management and the US Air Force were not impressed. They had
a
badly damaged jet fighter with molten metal drooled down the side of
the
console and cockpit and it could have been much, much worse.

I think he found a new line of work.

Even "minor" short circuits can cause lots of grief. It's very easy to
instantly fry a PC board trace with a temporary short circuit. Those
can
usually be fixed (once you find the break), but it's still a very
unnecessary and easily avoided damage by following simple safety
protocols,
including removing power before touching the circuit to remove parts
or
taking any other short-cuts.

And for those of us who regularly work around equipment with high
voltages -
a few hundred volts and up - allowing ourselves to be lulled into
complacent
behavior by the low voltages in most gear today can be dangerous. One
time I
was troubleshooting a receiver that had something that smelled hot so
I was
gingerly touching resistors to see if one was overheating when I
suddenly
remembered I was working on a tube-type receiver with a 250V supply!

Ron AC7AC

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Re: Dangerous Low Voltage (WAS: Power pole for K3?)

Doug Faunt N6TQS +1-510-655-8604
And not obvious, unless you're seen the results, but removing
conductive jewelry, including your wedding ring, is a highly
desireable.  I have seen a person who totally lost the use of the
appropriate finger because "his wife wouldn't let him take it off".

Dual-battery setups require particular care, too.
73, doug

   From: "Robert Tellefsen" <[hidden email]>
   Date: Sat, 19 Apr 2008 14:39:44 -0700

   Hi Ron
   I've noticed a lot of us OFs still have the reflex of
   putting one hand behind us when the other goes
   inside a piece of equipment.
   Lot of us learned it the hard way. :-)
   73, Bob N6WG

   ----- Original Message -----
   From: "Ron D'Eau Claire" <[hidden email]>
   To: <[hidden email]>
   Sent: Saturday, April 19, 2008 2:11 PM
   Subject: RE: [Elecraft] Dangerous Low Voltage (WAS: Power pole for
   K3?)


   I never use a wrench  which has exposed metal surfaces long enough to
   short

   a battery, and I always disconnect the negative terminal (- ground
   assumed
   here) and cap it before working around them.

   Al WA6VNN

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RE: Dangerous Low Voltage (WAS: Power pole for K3?)

AC7AC
In reply to this post by n6wg
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Re: Dangerous Low Voltage (WAS: Power pole for K3?)

Geoffrey Mackenzie-Kennedy
In reply to this post by n6wg
Hi Bob,

With mains / battery disconnected, this one uses a "Ground Stick" as well
after being bitten hard by a supposedly discharged capacitor too many years
ago!

73,
Geoff
GM4ESD


Robert Tellefsen" <[hidden email]> wrote on Saturday, April 19, 2008 10:39
PM



> Hi Ron
> I've noticed a lot of us OFs still have the reflex of
> putting one hand behind us when the other goes
> inside a piece of equipment.
> Lot of us learned it the hard way. :-)
> 73, Bob N6WG

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Re: Dangerous Low Voltage

David Cutter
In reply to this post by AC7AC
I insist on putting a fuse on each battery terminal, preferably fixed right
to the terminal.  The additional voltage drop is worth the peace of mind.
Car radio shops have big chunky ones at modest prices.

David
G3UNA

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K3 issue with Monitor & VOX

srife
I don't know if these are related or not, but #1 when using the monitor function I hear my own voice ON frequency, but I also hear an OFF frequency copy of my signal...like it's about 1 or 2 khz away. I have tried it with and without phones and with two different microphones (MD2 & Elecraft Pro Headset). If I give a whistle in to the mic I hear it off frequency. The higher I whistle, the lower the whistle from the monitor audio, and of course the lower I whistle the higher it is in frequency from the monitor audio. It's disconcerting to say the least and leads me to believe there is something not right.  
   
  #2, I cannot get the VOX to work. With the VOX gain set as low as 1 or 2, any amount of mic gain causes it to go in to transmit and will not unkey until I turn the mic gain down completely (3 or so). I can turn the mic gain completely down, as well as the compression, put it in VOX mode, turn the mic gain up to 2 or 3 and it keys right away. this is with the VOX gain set at about 2 or 3 as well.
   
  I pulled the front panel off and checked for bent pins, as Gary suggested. Did not find anything wrong.
   
  Anyone have any idea??
   
  Stan
  W5EWA
  Houston, TX

David Cutter <[hidden email]> wrote:
  I insist on putting a fuse on each battery terminal, preferably fixed right
to the terminal. The additional voltage drop is worth the peace of mind.
Car radio shops have big chunky ones at modest prices.

David
G3UNA

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Re: Dangerous Low Voltage

Ken Kopp-3
In reply to this post by David Cutter
Camping World and other RV outlets have -nice-
high-current DC items ... including a disconnect
switch that attaches to battery posts.  I think NAPA
stocks the disconnect switches, too.

73! Ken Kopp - K0PP
       [hidden email]

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