Semi-OT: seeking circuit designs for 2 meter LPF

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Semi-OT: seeking circuit designs for 2 meter LPF

K6LMP
I'm building a 300 watt external amplifier for use on 6 meters and 2 meters, a specialized "VHF Contesting" amp that I will use with my K3-10 (with internal 2 meter transverter).

There's a good design for a kilowatt-capable 6 meter low pass filter in the ARRL Handbook (2007), but I haven't found a design for a 2 meter LPF filter that I really like.  The best I've found so far is at:

http://rf-transmitter.blogspot.com/2008/09/200w-lowpass-filter-for-150-mhz-2-meter.html

which seems fine except it's only rated for 200 watts. My amplifier (Communications Concepts AR313) is rated to deliver about 250 watts at 144 mHz when driven with 10 watts, and running off of 28vdc power supply.  Given that I will be transmitting on SSB at somewhat less than 50% duty cycle, a rated power capacity of 200 watts is probably sufficient, but I'd like to know what alternatives, if any, are available. Surely the EME crowd has good designs for legal limit LPF projects for 2 meters?  I haven't found any online.

It should be noted that the amplifier itself (due to push pull design) suppresses even order harmonics very deeply, and at 144 mHz suppresses 3rd order harmonics -40dB or more, so it doesn't really need a low pass filter, except that (my understanding) the FCC require a LPF on any amplifier.  

Any thoughts appreciated on whether the cited 200 watt LPF will do even though it's slightly under-rated for power capacity, and also any pointers to other filters, would be appreciated.

Thanks in advance.  Please reply off list unless you think the group as a whole would benefit from your reply.


Lew K6LMP
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Re: Semi-OT: seeking circuit designs for 2 meter LPF

n7ws
I don't believe that the FCC *requires a LPF*.  They require a minimum amount of spurious suppression:

"The mean power of any spurious emission from a station transmitter or
external RF power amplifier transmitting on a frequency between 30-225
MHz must be at least 60 dB below the mean power of the fundamental."

They don't care how you achieve it.

This (former) EMEer used a loaded 1/4 wave cavity type BPF on the output of my 8877.  I would forget trying to use an LPF.  You don't need low insertion loss at DC, why try to achieve it?


--- On Wed, 5/12/10, Lew Phelps K6LMP <[hidden email]> wrote:

From: Lew Phelps K6LMP <[hidden email]>
Subject: [Elecraft] Semi-OT:  seeking circuit designs for 2 meter LPF
To: "Elecraft" <[hidden email]>
Date: Wednesday, May 12, 2010, 8:01 AM

I'm building a 300 watt external amplifier for use on 6 meters and 2 meters, a specialized "VHF Contesting" amp that I will use with my K3-10 (with internal 2 meter transverter).

There's a good design for a kilowatt-capable 6 meter low pass filter in the ARRL Handbook (2007), but I haven't found a design for a 2 meter LPF filter that I really like.  The best I've found so far is at:

http://rf-transmitter.blogspot.com/2008/09/200w-lowpass-filter-for-150-mhz-2-meter.html

which seems fine except it's only rated for 200 watts. My amplifier (Communications Concepts AR313) is rated to deliver about 250 watts at 144 mHz when driven with 10 watts, and running off of 28vdc power supply.  Given that I will be transmitting on SSB at somewhat less than 50% duty cycle, a rated power capacity of 200 watts is probably sufficient, but I'd like to know what alternatives, if any, are available. Surely the EME crowd has good designs for legal limit LPF projects for 2 meters?  I haven't found any online.

It should be noted that the amplifier itself (due to push pull design) suppresses even order harmonics very deeply, and at 144 mHz suppresses 3rd order harmonics -40dB or more, so it doesn't really need a low pass filter, except that (my understanding) the FCC require a LPF on any amplifier. 

Any thoughts appreciated on whether the cited 200 watt LPF will do even though it's slightly under-rated for power capacity, and also any pointers to other filters, would be appreciated.

Thanks in advance.  Please reply off list unless you think the group as a whole would benefit from your reply.


Lew K6LMP




     
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Re: Semi-OT: seeking circuit designs for 2 meter LPF

W8JI
In reply to this post by K6LMP
> There's a good design for a kilowatt-capable 6 meter low
> pass filter in the ARRL Handbook (2007), but I haven't
> found a design for a 2 meter LPF filter that I really
> like.  The best I've found so far is at:
>
> http://rf-transmitter.blogspot.com/2008/09/200w-lowpass-filter-for-150-mhz-2-meter.html
>
> which seems fine except it's only rated for 200 watts.

I would not think it is fine, or any filter is fine. At 150
MHz even fractions of an inch of error in ground length or
signal routing can make a filter unsuitable, as can coupling
between traces or ground trace currents on circuit boards.
The type of component makes a huge difference in
performance, and VHF filtering requirements are particularly
stringent. Even how you do the sheetmetal or ground
connectors can make or break suppression.

(This stuff actually shows up on upper HF, so it is not just
VHF that requires layout care.)

>
> It should be noted that the amplifier itself (due to push
> pull design) suppresses even order harmonics very deeply,
> and at 144 mHz suppresses 3rd order harmonics -40dB or
> more, so it doesn't really need a low pass filter, except
> that (my understanding) the FCC require a LPF on any
> amplifier.
>

Most class AB solid state amplifiers I have tested suppress
the second harmonic only around 20-30 dB, sometimes less.
None are suitable to meet HF specs, let alone FCC VHF specs.

Personally, I think you would have to use a strip line
filter with a good layout and good backplane, and use
surface mount capacitors, to make a suitable filter. That's
what I always have had to do. I have been successful with
wire hairpins and multilayer metal clad capacitors using
shielded boxes with chambers for each filter section, but
attention has to be paid to bonding of shield walls and
harmonic currents in shield walls. The capacitors need to
have very low series inductance.

The idea you should have a filter because the FCC mandates
one is not correct at all. They set the emissions purity,
and care less if you have a filter or not so long as you
suppress harmonics and spurious properly. Here is the
current rule for low VHF:

"(e) The mean power of any spurious emission from a station
transmitter or external RF power amplifier transmitting on a
frequency between 30-225 MHz must be at least 60 dB below
the mean power of the fundamental. For a transmitter having
a mean power of 25 W or less, the mean power of any spurious
emission supplied to the antenna transmission line must not
exceed 25 µW and must be at least 40 dB below the mean power
of the fundamental emission, but need not be reduced below
the power of 10 µW. A transmitter built before April 15,
1977, or first marketed before January 1, 1978, is exempt
from this requirement."

73 Tom

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Re: Semi-OT: seeking circuit designs for 2 meter LPF

G3TCT
In reply to this post by K6LMP
Hi Lew
You could try a coax stub filter - see the one by G4SWX and described on the
G(M)3SEK website
http://www.ifwtech.co.uk/g3sek/in-prac/index.htm
(Look for "Filters: Harmonic notch filters" under "The Best of In
Practice").

I built one for 70MHz using RG58 and it works fine at 160W.  The article
recommends using RG213 for 500W.

This looks a lot easier than messing about with metalwork and Ls and Cs.

73
Graham


> There's a good design for a kilowatt-capable 6 meter low pass filter in
the ARRL Handbook (2007), but I haven't found a design for a 2 meter LPF
filter that I really like.

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