Static

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Static

Fred (FL)
Jim -

There are a lot of static-sensitive devices in your
K2 kit.  There are mosfets, IC's, transistors, gates
of transistors.  Some LSI chips, etc.  Sensitive
diodes.  And a few pre-programmed VLSI processors.

I built K2 #5422 2 months ago.  I bought a basic
anti-static desk pad/mat, with a clip on wrist-strap.
As I built the kit, I always made sure I was
"grounded" to the pad, and whatever K2 part or device,
or circuit board - I was working on - had its "ground"
also touching or touched the pad too.  In that way ME
and whatever I was working on - were at the same
potential.  As another precaution - when I
could, I touched the metal (grounded to house AC)
portion of my soldering station.

You really cannot rely on your house's AC wiring, to
be grounded at either wall plugs, or even very well at
the breaker panel.  In fact - building and house
wiring, can have "grounds" that are several volts
above ground or 0 DC volts.  Then there's AC, vs
DC, vs RF ground.

I worked in several microelectronics fab and design
groups  -  and we always had SEM Labs to analyze bad
or blown devices.  So these static things (discharge),
etc. - do happen.  Gates of devices get blown, paths
in an IC can get blown "open", aging and "metal
migration" things happen .....

Another potential concern - is how much humidity does
your geographic area, and your home or workshop -
have?  A lot of humidity - will naturally deplete a
lot of static charges, that tend to build up here and
there.  If you are building your K2 kit in Maine in
the winter, vs in Phoenix, in mid summer - makes a big
difference in static potential in your location.

In electronics fabrication groups - workshops also
have anti-static pads on the floor - that workers
stand on, under and around their benches.

I just figured - on my 4-week K2 build, spending $20
or $30 for an anti-static mat and wrist strap, was
well worth the insurance it gave me.

The worst thing I did when I built K2 #5422 - was
mis-solder a device or two.  And I dropped the main
LCD display device onto a hard ceramic tile floor.
I also soldered a long L-connector with many pins,
on the wrong side of the K2's RF Board.  But luckily,
I also bought a $9.95 solder-sucker, which saved the
day for these build problems.

Go for it, the K2 is a great kit - I had a lot
of fun and excitement, building it over spring
2006.  I'm now tweaking the IF and filters alignment.

Enjoy,
Fred N3CSY



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RE: Static

Darwin, Keith
Hi Jim,

I work in an electronics industry and despite all the great reports from
people who said "I build mine on shag carpet and it works fine" ESD
damage is a real issue that causes real problems that don't always show
up immediately.

ESD protection falls under the category of an ounce of protection.  I
happen to have a mat which is where I built my K2.  If I did not have a
mat, I'd likely get some sheet aluminum and connect it to a grounded
outlet through a 1 Meg resistor.  Use that as your work surface but be
careful not to scratch your rig.

In either case, get and wear a wrist strap.  It is cheap insurance.

- Keith KD1E -
- K2 5411 -

-----Original Message-----
Hello,
Any suggestions for a good static free set up to work aside from buying
a mat etc. would be appreciated.
tnx,
Jim/k2hn
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RE: Static

Don Wilhelm-3
Kieth,

I agree with all your ESD comments, but I would hesitate to suggest that
anyone do electronics work on a completely conductive surface such as a
sheet of aluminum.  The possibility of a short to the work surface while
testing or working on powered equipment is high.  Even with low voltages,
the current can be high and therefore dangerous.  The surface should be
conductive, but not of a low resistance.

Anti-static mats are available that are the size of a computer keyboard and
these work fine - it is what I use, and it was not expensive (comparable to
the price of a sheet of aluminum).  The larger anti-static mats intended for
full workbench coverage are quite pricy for hobbists.  Google on 'keyboard
mat' to find several sources at a reasonable price.

73,
Don W3FPR


> -----Original Message-----
>
> I work in an electronics industry and despite all the great reports from
> people who said "I build mine on shag carpet and it works fine" ESD
> damage is a real issue that causes real problems that don't always show
> up immediately.
>
> ESD protection falls under the category of an ounce of protection.  I
> happen to have a mat which is where I built my K2.  If I did not have a
> mat, I'd likely get some sheet aluminum and connect it to a grounded
> outlet through a 1 Meg resistor.  Use that as your work surface but be
> careful not to scratch your rig.
>
> In either case, get and wear a wrist strap.  It is cheap insurance.
>
> - Keith KD1E -
> - K2 5411 -
>
> -----Original Message-----
> Hello,
> Any suggestions for a good static free set up to work aside from buying
> a mat etc. would be appreciated.
> tnx,
> Jim/k2hn
>

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RE: Static

Mike Scott-7
In reply to this post by Darwin, Keith
I often connect my wrist strap to my ankle. That frees my hand up and I
don't drag the strap wire through my project which can push components
around and onto the floor. The wire goes to a 1 Meg resistor and then to
electrical ground using the ground pin of an outlet.

Mike Scott
AE6WA
Tarzana, CA (near LA)
Elecraft KX1 4-Watts

-----Original Message-----
From: [hidden email]
[mailto:[hidden email]] On Behalf Of Darwin, Keith
Sent: Tuesday, June 06, 2006 5:42 AM
To: [hidden email]
Subject: RE: [Elecraft] Static

Hi Jim,

I work in an electronics industry and despite all the great reports from
people who said "I build mine on shag carpet and it works fine" ESD
damage is a real issue that causes real problems that don't always show
up immediately.

ESD protection falls under the category of an ounce of protection.  I
happen to have a mat which is where I built my K2.  If I did not have a
mat, I'd likely get some sheet aluminum and connect it to a grounded
outlet through a 1 Meg resistor.  Use that as your work surface but be
careful not to scratch your rig.

In either case, get and wear a wrist strap.  It is cheap insurance.

- Keith KD1E -
- K2 5411 -

-----Original Message-----
Hello,
Any suggestions for a good static free set up to work aside from buying
a mat etc. would be appreciated.
tnx,
Jim/k2hn
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