easy source of static dissipating work mat?

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Re: easy source of static dissipating work mat?

Jim W7RY
What if the static sensitive board has a memory battery on it?
 
Foil would not work well then.
 
Same goes for copper strips on the work bench.
 
73
Jim W7RY
 
----- Original Message -----
Sent: Friday, December 12, 2008 4:48 PM
Subject: Re: [Elecraft] easy source of static dissipating work mat?

> A ESD bag and a mat are 2 different animals.....
 
Right on that.
 
I haven't done this, but here's some info:
I *think* there was a "Hints and Kinks" article in QST
quite awhile ago where a guy made a "mat" using
some Masonite (tempered hardboard, etc) and a
quantity of India Ink.  He said (as I recall) that the
India Ink has a lot of carbon in it.  When applied to
the hardboard, it drains off any static (provided it's
grounded of course).
 
Just to throw more meat into the ring.....
While building the K3, the instructions never tell
you to power up any "bare" circuit boards that are just laying on
any mat or bench.  For temporary use what would be
wrong with, say taking some aluminum foil, and gluing
it to "whatever" and grounding the aluminum
via a megohm resistor?   
 
For a wrist strap, in the past I've used a metal watch band
with an insulated wire attached and grounded via another
1 meg resistor.
 
Wrist straps (a kit of parts and the strap) might still be available
at "BG Micro" on the web.  It's OK for temporary use.
 
If a person does a lot of PCB work, one should invest in
something more substantial.  Mouser has a very nice metal wrist strap
and coil cord set for ~$20.   For a mat, there was a company at Dayton
selling used ones that looked really nice, going for $25 or so.
I think they're on the web...Google.  Also, there's the auction
sites.
 
73,
Charlie, N0TT


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RE: easy source of static dissipating work mat?

AC7AC
In reply to this post by n0tt1
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Re: easy source of static dissipating work mat?

Don Wilhelm-4
Folks,

I do have to agree with Ron. Given what you have invested in a K3 kit,
it seems quite foolish to me to risk that investment by 'going cheap' on
an antistatic mat and wrist strap. You can find the proper antistatic
measures for less than $30, and that is less than 3% of your K3 investment.

Certainly, you can use aluminum foil (short hazard), the packing bags
(not a good solution) and conductive metal wrist bands (personnel
hazard), but the consequences of failure for those methods can be more
costly than the price of your K3.

So take your pick, you can go 'cheap' at great risk to your personal
safety and to your K3 investment, or you can do it right and purchase
the correct anti-static materials. The correct stuff will last you a
long time.

Yes, I have previously used antistatic measures such as a damp newspaper
in my younger days, but I always wondered about just how much dampness
was correct. So, some time ago, I purchased an antistatic mat designed
for computer keyboard use, and have found it adequate for my work.

For those who do not have Google search engines, I found economical
solutions at
http://www.tigerdirect.com/applications/SearchTools/item-details.asp?EdpNo=1472803&CatId=1802 
and
http://www.tigerdirect.com/applications/SearchTools/item-details.asp?EdpNo=1216697&CatId=1802.
Google and other search engines may show you more sources.

73,
Don W3FPR

Ron D'Eau Claire wrote:

>
> *From:* [hidden email]
> [mailto:[hidden email]] *On Behalf Of *Missouri Guy
> *Sent:* Friday, December 12, 2008 4:48 PM
> *To:* [hidden email]
> *Subject:* Re: [Elecraft] easy source of static dissipating work mat?
>
> I haven't done this, but here's some info:
>
> I *think* there was a "Hints and Kinks" article in QST
>
> quite awhile ago where a guy made a "mat" using
>
> some Masonite (tempered hardboard, etc) and a
>
> quantity of India Ink. He said (as I recall) that the
>
> India Ink has a lot of carbon in it. When applied to
>
> the hardboard, it drains off any static (provided it's
>
> grounded of course)….
>
> Just to throw more meat into the ring.....
>
> While building the K3, the instructions never tell
>
> you to power up any "bare" circuit boards that are just laying on
>
> any mat or bench. For temporary use what would be
>
> wrong with, say taking some aluminum foil, and gluing
>
> it to "whatever" and grounding the aluminum
>
> via a megohm resistor?
>
> 73,
>
> Charlie, N0TT
>
> Genuine O.T.s (I have to admit I’ve done this) used to make high-value
> resistors by drawing a line with india ink on a piece of paper. An
> inch or so of such ink, perhaps 1/8” wide, produced a resistor
> typically between 10 and 50 megohms – a perfect “grid leak” resistor
> for a vacuum tube regenerative detector.
>
> In my defense, I’ll say that I did **not** do this back in the heyday
> of the regenerative detector as the state of the art. I happen to be
> interested in vintage circuits and gear ;-)
>
> But why bother, with the extremely low cost of either mats or wrist
> straps – especially compared to what you’ve got in a K3?
>
> Ron AC7AC
>
>
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Re: easy source of static dissipating work mat?

Geoffrey Mackenzie-Kennedy
In reply to this post by AC7AC



Ron AC7AC wrote:

> Crafts stores that sell supplies for those making stained glass windows
> generally carry narrow rolls of copper strip with adhesive on one side. It
> seems to me that would make a nice grounding strip. Solder a 1 meg
> resistor
> at one end with a wire to ground.

-----------------------------------------------------

Another use for that type of copper strip is to make traces on 'prototype'
single sided pcbs by cutting it into narrower stips. This removes the need
to etch a pcb until the design is complete. I am still using some
'prototype' pcbs built 20+ years ago, and there is no sign yet of any strip
lifting off the fibreglass board.



Bill W4ZV wrote:

> I lay some black
> ESD foam (supplied with something I've now forgotten about) on the liner
> if
> I'm concerned about scratching anything.

-----------------------------------------------------

To prevent scratching anything when building a pcb assembly I add 4 legs to
the pcb (5 for large pcbs) made from metal spacers, each threaded at one end
and tapped at the other end, attached through holes where the pcb's
groundplane is visible. The pcb then looks like an oil rig with a sort of
four square on top. This removes any need to touch the pcb while building or
turning it upside down, and prevents scratches. Whenever possible I populate
a pcb with all of its resistors before installing any static sensitive
devices. For insurance I ground one of the legs via a resistor.

73,
Geoff
GM4ESD


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Re: easy source of static dissipating work mat?

NZ0T
In reply to this post by Bill W4ZV
FWIW I have used the Radio Shack mat and wrist strap to build my K2/100 and KAT100 along with my K3/100 with no problems.

73,

Bill NZ0T

Bill W4ZV wrote
Missouri Guy, N0TT wrote
 For temporary use what would be
wrong with, say taking some aluminum foil, and gluing
it to "whatever" and grounding the aluminum
via a megohm resistor?
Nothing at all.  I've build KD1JV's ATS-2, ATS-3 (both are SMD), one K2, three K3s and numerous other projects using a $2 foil oven liner grounded thru a 1M resistor and a wrist band clipped to the foil.  I lay some black ESD foam (supplied with something I've now forgotten about) on the liner if I'm concerned about scratching anything.

73,  Bill
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Re: easy source of static dissipating work mat?

David Woolley (E.L)
In reply to this post by David Woolley (E.L)
David Woolley wrote:

>
> I believe the silvered ones do work like mats.
>
As people seem to be under the impression that metalised bags are highly
conductive, I measured one, and it comes out to be about 4 MOhm/square,
which is not very conductive by my standards.  In fact, within the
measurement tolerances, my anti-static mat has the same surface resistivity!

I may be wrong about the pink ones though.  They had about 4 times the
resistivity, but still on scale.


--
David Woolley
"The Elecraft list is a forum for the discussion of topics related to
Elecraft products and more general topics related ham radio"
List Guidelines <http://www.elecraft.com/elecraft_list_guidelines.htm>
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Re: easy source of static dissipating work mat?

Don Ehrlich
That sounds about right to me.  Remember, the general meaning of pink and
black (at least back when I was actually an engineer) was that black plastic
bags, foam, etc indicated "static dissipating" ... the material was actually
slightly conductive.  Anything pink in color was defined as "non-static" ...
meaning that the material would not contribute electrons or ions to the
environment that would cause static voltage buildup.  Pink material was
usually non-conductive but was allowed in static sensitive environments.

Don K7FJ


----- Original Message -----
From: "David Woolley (E.L)" <[hidden email]>
To: <[hidden email]>
Sent: Saturday, December 13, 2008 08:40
Subject: Re: [Elecraft] easy source of static dissipating work mat?


> David Woolley wrote:
>
>>
>> I believe the silvered ones do work like mats.
>>
> As people seem to be under the impression that metalised bags are highly
> conductive, I measured one, and it comes out to be about 4 MOhm/square,
> which is not very conductive by my standards.  In fact, within the
> measurement tolerances, my anti-static mat has the same surface
> resistivity!
>
> I may be wrong about the pink ones though.  They had about 4 times the
> resistivity, but still on scale.
>
>
> --
> David Woolley
> "The Elecraft list is a forum for the discussion of topics related to
> Elecraft products and more general topics related ham radio"
> List Guidelines <http://www.elecraft.com/elecraft_list_guidelines.htm>
> _______________________________________________
> Elecraft mailing list
> Post to: [hidden email]
> You must be a subscriber to post to the list.
> Subscriber Info (Addr. Change, sub, unsub etc.):
> http://mailman.qth.net/mailman/listinfo/elecraft
> Help: http://mailman.qth.net/subscribers.htm
> Elecraft web page: http://www.elecraft.com
>

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Re: easy source of static dissipating work mat?

Gary Smith
So many good idears regarding the mat. I've decided to go with &
bought last night, the mat from Radio Shack.

I doubt there'd be much likelihood of problem as I've never fried
anything in computer assembly since I first assembled a Heathkit H8
(which I used as a bulletin board back in 78) but this is the most
expensive kit I've ever assembled & I do my best to avoid mistakes.

Thanks for the great suggestions, I'm sure this will be fine for the
task.

73,

Gary
KA1J


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RE: easy source of static dissipating work mat?

AC7AC
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