Burn in of KPA100

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Burn in of KPA100

ng3v
Hello group,
 
I built the 100 watt amp last summer, but can't seem to overcome the urge to
stay at qrp levels.
 
So, as I probably have only a few minutes of time at 100 watts, when should
I reset the mounting screws.  Is this like 3 months or 3000 miles or is it
strictly a matter of time?
 
Should I just pound out a few hours of tests into a dummy?
 
Thanks,
 
 
Tom

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Re: Burn in of KPA100

Don Wilhelm-4
Tom,

It takes both time and heat to seat the thermal pads.  Since yours has a
good deal of time on it, but not a lot of heat, I would recommend that
you tighten the screws now and then again after some period of operating
at high power.  It is not that difficult to 'just do it'.

Do not 'beef' the screws down because there is danger of stripping the
heat sink threads, but do apply a reasonable amount of torque.  It is
really hard to describe what reasonable is, but consider that the heat
sink is aluminum and the screws are plated steel.  If the screws appear
to bind, remove them and put a small drop of oil on the threads and
re-insert them.  In many instances of aluminum to steel contact, the
aluminum can gall and make it seem as though the screw is tight when in
fact it is not.  I have *not* experienced this with the KPA100 (perhaps
the heat sink is a special alloy that does not have this effect), but I
offer it as a guideline 'in general' where aluminum holes and steel
screws are conceerned.

73,
Don W3FPR

NG3V wrote:

> Hello group,
>  
> I built the 100 watt amp last summer, but can't seem to overcome the urge to
> stay at qrp levels.
>  
> So, as I probably have only a few minutes of time at 100 watts, when should
> I reset the mounting screws.  Is this like 3 months or 3000 miles or is it
> strictly a matter of time?
>  
> Should I just pound out a few hours of tests into a dummy?
>  
>  
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Re: Burn in of KPA100

KM5Q
In reply to this post by ng3v
Where did this topic come from? I never read about on the Reflector  
before, or in the assembly or operating manuals. Did I miss something?

Windy KM5Q
K3 #764
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RE: Burn in of KPA100

AC7AC
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RE: Burn in of KPA100

ng3v
In reply to this post by ng3v
To Don, Ron, et.al.,

Thanks for the information about tightening the screws.  I just finished the
process - not 5 minutes start to finish.  They needed less than the
suggested 1/8 turn to snug 'em up, so I'll go back in a few months and
finish the job.

73,

Tom, ng3v

-----Original Message-----
From: [hidden email]
[mailto:[hidden email]] On Behalf Of NG3V
Sent: Wednesday, May 21, 2008 7:58 PM
To: [hidden email]
Subject: [Elecraft] Burn in of KPA100

Hello group,
 
I built the 100 watt amp last summer, but can't seem to overcome the urge to
stay at qrp levels.
 
So, as I probably have only a few minutes of time at 100 watts, when should
I reset the mounting screws.  Is this like 3 months or 3000 miles or is it
strictly a matter of time?
 
Should I just pound out a few hours of tests into a dummy?
 
Thanks,
 
 
Tom

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RE: Burn in of KPA100

AC7AC
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