[K2] Output power not matching power setting and very unstable between transmissions

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[K2] Output power not matching power setting and very unstable between transmissions

KY7K
I recently purchased a used K2 (Rev A) from a club that was not working because it had been “hooked up backward”. That is the best anyone can remember as to what happened to the radio ~7 years ago…

Currently, the power output as displayed on the radio and on an external power meter is very unstable and does not match the power setting desired. This is not just a little off, I can select 1W on the radio and then hit the tune button 5 times and might get .4W, 6.7W, HI-CUR, 9.0W, 1.2W.
This is the QRP K2 with SSB, NB, KIO2 and DSP options. The problem occurs with or without the option boards installed.

Background:
When I first tested it, it would power on but the only function that was operational was the power control. Every other knob and button was non-functioning as if the cpu was hung up. The radio was not transmitting in this state.
I had a old CPU (U6) from my other K2 that I installed as a test and that seemed to fix the problem, at least in receive. I, unfortunately, did not test it in transmit.
I ordered a FWK2MCIO kit to get a new cpu and also ordered all the mod kits for the Rev A to Rev B upgrade, once they came in I installed everything and while performing the the calibrations after the upgrade discovered that the transmit power was very unstable between transmissions.
Other than the bad U6, the only other issue I found was that the PCB trace from pin 5 of the Mic connector on the front panel board was basically missing, from getting shorted to +12V I assume, it disintegrated when touched...

I’ve narrowed the issue down to the control board, since if I swap the control board from my working K2 into the bad radio the power issue disappears.
I’ve checked VRFDET, VALC, and VPWR on the control board and they are all OK best I can tell, and I’m now at a loss where to look next.
Note: the power level is stable once it settles on some random output power. The power level is random from one transmission to the next.

The following links are images showing a tune cycle.
The first image shows the full scan with the radio set to ~1W and actually putting out ~.4W. The second image is zoomed in on the start of the cycle.
https://www.dropbox.com/s/i64sw2ue2405roe/k2_0_5w_full.png?dl=0
https://www.dropbox.com/s/qe297am756igbd4/k2_0_5w_zoom.png?dl=0

This is with the power set to ~7W and the radio indicating hi-cur, before settling down to ~6.4W
https://www.dropbox.com/s/tqxzi3yk13gye4g/k2_hicur_full.png?dl=0
https://www.dropbox.com/s/6qz10478zt66tjd/k2_hicur_zoom.png?dl=0



Steve - KY7K
[hidden email]
Get OUT and play radio!

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Re: [K2] Output power not matching power setting and very unstable between transmissions

KY7K
I forgot to mention that all testing is into a known good DL1 dummy load that I’m also using for my external power readings.

Any wise insights are most welcome!

Steve - KY7K
[hidden email]
Get OUT and play radio!

On Oct 4, 2014, at 10:28 PM, KY7K <[hidden email]> wrote:

> I recently purchased a used K2 (Rev A) from a club that was not working because it had been “hooked up backward”. That is the best anyone can remember as to what happened to the radio ~7 years ago…
>
> Currently, the power output as displayed on the radio and on an external power meter is very unstable and does not match the power setting desired. This is not just a little off, I can select 1W on the radio and then hit the tune button 5 times and might get .4W, 6.7W, HI-CUR, 9.0W, 1.2W.
> This is the QRP K2 with SSB, NB, KIO2 and DSP options. The problem occurs with or without the option boards installed.
>
> Background:
> When I first tested it, it would power on but the only function that was operational was the power control. Every other knob and button was non-functioning as if the cpu was hung up. The radio was not transmitting in this state.
> I had a old CPU (U6) from my other K2 that I installed as a test and that seemed to fix the problem, at least in receive. I, unfortunately, did not test it in transmit.
> I ordered a FWK2MCIO kit to get a new cpu and also ordered all the mod kits for the Rev A to Rev B upgrade, once they came in I installed everything and while performing the the calibrations after the upgrade discovered that the transmit power was very unstable between transmissions.
> Other than the bad U6, the only other issue I found was that the PCB trace from pin 5 of the Mic connector on the front panel board was basically missing, from getting shorted to +12V I assume, it disintegrated when touched...
>
> I’ve narrowed the issue down to the control board, since if I swap the control board from my working K2 into the bad radio the power issue disappears.
> I’ve checked VRFDET, VALC, and VPWR on the control board and they are all OK best I can tell, and I’m now at a loss where to look next.
> Note: the power level is stable once it settles on some random output power. The power level is random from one transmission to the next.
>
> The following links are images showing a tune cycle.
> The first image shows the full scan with the radio set to ~1W and actually putting out ~.4W. The second image is zoomed in on the start of the cycle.
> https://www.dropbox.com/s/i64sw2ue2405roe/k2_0_5w_full.png?dl=0
> https://www.dropbox.com/s/qe297am756igbd4/k2_0_5w_zoom.png?dl=0
>
> This is with the power set to ~7W and the radio indicating hi-cur, before settling down to ~6.4W
> https://www.dropbox.com/s/tqxzi3yk13gye4g/k2_hicur_full.png?dl=0
> https://www.dropbox.com/s/6qz10478zt66tjd/k2_hicur_zoom.png?dl=0
>
>
>
> Steve - KY7K
> [hidden email]
> Get OUT and play radio!
>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
> Help: http://mailman.qth.net/mmfaq.htm
> Post: mailto:[hidden email]
>
> This list hosted by: http://www.qsl.net
> Please help support this email list: http://www.qsl.net/donate.html
> Message delivered to [hidden email]

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Re: [K2] Output power not matching power setting and very unstable between transmissions

Vic Rosenthal
In reply to this post by KY7K
Did you check D9 and other components on the RF board that provide the
VRFDET signal?

How did you check "VRFDET, VALC, and VPWR on the control board" if the
transmit power is unstable?

On 10/5/2014 08:28, KY7K wrote:

> I recently purchased a used K2 (Rev A) from a club that was not
> working because it had been “hooked up backward”. That is the best
> anyone can remember as to what happened to the radio ~7 years ago…
>
> Currently, the power output as displayed on the radio and on an
> external power meter is very unstable and does not match the power
> setting desired. This is not just a little off, I can select 1W on
> the radio and then hit the tune button 5 times and might get .4W,
> 6.7W, HI-CUR, 9.0W, 1.2W. This is the QRP K2 with SSB, NB, KIO2 and
> DSP options. The problem occurs with or without the option boards
> installed.
>
> Background: When I first tested it, it would power on but the only
> function that was operational was the power control. Every other knob
> and button was non-functioning as if the cpu was hung up. The radio
> was not transmitting in this state. I had a old CPU (U6) from my
> other K2 that I installed as a test and that seemed to fix the
> problem, at least in receive. I, unfortunately, did not test it in
> transmit. I ordered a FWK2MCIO kit to get a new cpu and also ordered
> all the mod kits for the Rev A to Rev B upgrade, once they came in I
> installed everything and while performing the the calibrations after
> the upgrade discovered that the transmit power was very unstable
> between transmissions. Other than the bad U6, the only other issue I
> found was that the PCB trace from pin 5 of the Mic connector on the
> front panel board was basically missing, from getting shorted to +12V
> I assume, it disintegrated when touched...
>
> I’ve narrowed the issue down to the control board, since if I swap
> the control board from my working K2 into the bad radio the power
> issue disappears. I’ve checked VRFDET, VALC, and VPWR on the control
> board and they are all OK best I can tell, and I’m now at a loss
> where to look next. Note: the power level is stable once it settles
> on some random output power. The power level is random from one
> transmission to the next.
>
> The following links are images showing a tune cycle. The first image
> shows the full scan with the radio set to ~1W and actually putting
> out ~.4W. The second image is zoomed in on the start of the cycle.
> https://www.dropbox.com/s/i64sw2ue2405roe/k2_0_5w_full.png?dl=0
> https://www.dropbox.com/s/qe297am756igbd4/k2_0_5w_zoom.png?dl=0
>
> This is with the power set to ~7W and the radio indicating hi-cur,
> before settling down to ~6.4W
> https://www.dropbox.com/s/tqxzi3yk13gye4g/k2_hicur_full.png?dl=0
> https://www.dropbox.com/s/6qz10478zt66tjd/k2_hicur_zoom.png?dl=0
>
>
>
> Steve - KY7K [hidden email] Get OUT and play radio!

--
73,
Vic, K2VCO/4X6GP
Rehovot, Israel
http://www.qsl.net/k2vco/
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Re: [K2] Output power not matching power setting and very unstable between transmissions

Vic Rosenthal
In reply to this post by KY7K
Also, what about the power control pot itself?

On 10/5/2014 08:36, KY7K wrote:

> I forgot to mention that all testing is into a known good DL1 dummy
> load that I’m also using for my external power readings.
>
> Any wise insights are most welcome!
>
> Steve - KY7K [hidden email] Get OUT and play radio!
>
> On Oct 4, 2014, at 10:28 PM, KY7K <[hidden email]> wrote:
>
>> I recently purchased a used K2 (Rev A) from a club that was not
>> working because it had been “hooked up backward”. That is the best
>> anyone can remember as to what happened to the radio ~7 years ago…
>>
>> Currently, the power output as displayed on the radio and on an
>> external power meter is very unstable and does not match the power
>> setting desired. This is not just a little off, I can select 1W on
>> the radio and then hit the tune button 5 times and might get .4W,
>> 6.7W, HI-CUR, 9.0W, 1.2W. This is the QRP K2 with SSB, NB, KIO2 and
>> DSP options. The problem occurs with or without the option boards
>> installed.
>>
>> Background: When I first tested it, it would power on but the only
>> function that was operational was the power control. Every other
>> knob and button was non-functioning as if the cpu was hung up. The
>> radio was not transmitting in this state. I had a old CPU (U6) from
>> my other K2 that I installed as a test and that seemed to fix the
>> problem, at least in receive. I, unfortunately, did not test it in
>> transmit. I ordered a FWK2MCIO kit to get a new cpu and also
>> ordered all the mod kits for the Rev A to Rev B upgrade, once they
>> came in I installed everything and while performing the the
>> calibrations after the upgrade discovered that the transmit power
>> was very unstable between transmissions. Other than the bad U6, the
>> only other issue I found was that the PCB trace from pin 5 of the
>> Mic connector on the front panel board was basically missing, from
>> getting shorted to +12V I assume, it disintegrated when touched...
>>
>> I’ve narrowed the issue down to the control board, since if I swap
>> the control board from my working K2 into the bad radio the power
>> issue disappears. I’ve checked VRFDET, VALC, and VPWR on the
>> control board and they are all OK best I can tell, and I’m now at a
>> loss where to look next. Note: the power level is stable once it
>> settles on some random output power. The power level is random from
>> one transmission to the next.
>>
>> The following links are images showing a tune cycle. The first
>> image shows the full scan with the radio set to ~1W and actually
>> putting out ~.4W. The second image is zoomed in on the start of the
>> cycle.
>> https://www.dropbox.com/s/i64sw2ue2405roe/k2_0_5w_full.png?dl=0
>> https://www.dropbox.com/s/qe297am756igbd4/k2_0_5w_zoom.png?dl=0
>>
>> This is with the power set to ~7W and the radio indicating hi-cur,
>> before settling down to ~6.4W
>> https://www.dropbox.com/s/tqxzi3yk13gye4g/k2_hicur_full.png?dl=0
>> https://www.dropbox.com/s/6qz10478zt66tjd/k2_hicur_zoom.png?dl=0
>>
>>
>>
>> Steve - KY7K [hidden email] Get OUT and play radio!

--
73,
Vic, K2VCO/4X6GP
Rehovot, Israel
http://www.qsl.net/k2vco/
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Re: [K2] Output power not matching power setting and very unstable between transmissions

Don Wilhelm-4
In reply to this post by KY7K
Steve,

If "hooked up backwards" means that the DC power was connected with
reverse polarity, that will normally cause no harm to the K2 because
there is a series reverse voltage protection diode in the input power
line.  The burned trace on the mic jack pin 5 suggests that something
different happened to it.

Try replacing D9 with a 1N5711 diode and see what happens.  The power
output into a good dummy load will normally be within 0.2 watts of the
set power if all is working right.  You older K2 has a 1N34 diode at D9
and it is not as accurate over the full frequency range as the 1N5711.

If you have not done so already, record the menu settings, especially
the filter settings and do a Master Reset (hold the 4, 5, and 6 buttons
in while powering the K2 on).  Then run CAL PLL and restore the menu
settings.  The fact that the problem goes away if you swap control
boards suggests that there may be some problem with the EEPROM contents,
and a Master Reset should 'clean it out'.

Set CAL CUR to 3.50 instead of 2.50 and see if the HiCur messages go
away.  If they continue, you may have to replace the PA transistors.  
Another thing to check is the DC voltage at the base of Q7 and Q8 during
a TUNE - it should be in the range of 0.60 to 0.64 volts.  If not,
replace Q11 and Q13.

73,
Don W3FPR

On 10/5/2014 1:36 AM, KY7K wrote:

> I forgot to mention that all testing is into a known good DL1 dummy load that I’m also using for my external power readings.
>
> Any wise insights are most welcome!
>
> Steve - KY7K
> [hidden email]
> Get OUT and play radio!
>
> On Oct 4, 2014, at 10:28 PM, KY7K <[hidden email]> wrote:
>
>> I recently purchased a used K2 (Rev A) from a club that was not working because it had been “hooked up backward”. That is the best anyone can remember as to what happened to the radio ~7 years ago…
>>
>> Currently, the power output as displayed on the radio and on an external power meter is very unstable and does not match the power setting desired. This is not just a little off, I can select 1W on the radio and then hit the tune button 5 times and might get .4W, 6.7W, HI-CUR, 9.0W, 1.2W.
>> This is the QRP K2 with SSB, NB, KIO2 and DSP options. The problem occurs with or without the option boards installed.
>>
>> Background:
>> When I first tested it, it would power on but the only function that was operational was the power control. Every other knob and button was non-functioning as if the cpu was hung up. The radio was not transmitting in this state.
>> I had a old CPU (U6) from my other K2 that I installed as a test and that seemed to fix the problem, at least in receive. I, unfortunately, did not test it in transmit.
>> I ordered a FWK2MCIO kit to get a new cpu and also ordered all the mod kits for the Rev A to Rev B upgrade, once they came in I installed everything and while performing the the calibrations after the upgrade discovered that the transmit power was very unstable between transmissions.
>> Other than the bad U6, the only other issue I found was that the PCB trace from pin 5 of the Mic connector on the front panel board was basically missing, from getting shorted to +12V I assume, it disintegrated when touched...
>>
>> I’ve narrowed the issue down to the control board, since if I swap the control board from my working K2 into the bad radio the power issue disappears.
>> I’ve checked VRFDET, VALC, and VPWR on the control board and they are all OK best I can tell, and I’m now at a loss where to look next.
>> Note: the power level is stable once it settles on some random output power. The power level is random from one transmission to the next.
>>
>> The following links are images showing a tune cycle.
>> The first image shows the full scan with the radio set to ~1W and actually putting out ~.4W. The second image is zoomed in on the start of the cycle.
>> https://www.dropbox.com/s/i64sw2ue2405roe/k2_0_5w_full.png?dl=0
>> https://www.dropbox.com/s/qe297am756igbd4/k2_0_5w_zoom.png?dl=0
>>
>> This is with the power set to ~7W and the radio indicating hi-cur, before settling down to ~6.4W
>> https://www.dropbox.com/s/tqxzi3yk13gye4g/k2_hicur_full.png?dl=0
>> https://www.dropbox.com/s/6qz10478zt66tjd/k2_hicur_zoom.png?dl=0
>>
>>
>>
>> Steve - KY7K
>> [hidden email]
>> Get OUT and play radio!
>>
>> ______________________________________________________________
>> Elecraft mailing list
>> Home: http://mailman.qth.net/mailman/listinfo/elecraft
>> Help: http://mailman.qth.net/mmfaq.htm
>> Post: mailto:[hidden email]
>>
>> This list hosted by: http://www.qsl.net
>> Please help support this email list: http://www.qsl.net/donate.html
>> Message delivered to [hidden email]
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
> Help: http://mailman.qth.net/mmfaq.htm
> Post: mailto:[hidden email]
>
> This list hosted by: http://www.qsl.net
> Please help support this email list: http://www.qsl.net/donate.html
> Message delivered to [hidden email]
>

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Re: [K2] Output power not matching power setting and very unstable between transmissions

KY7K
In reply to this post by KY7K
Don,
Thank you for your recommendations.

D9 is a 1N5711 and checks OK.

A full reset made no difference.

Setting CAL CUR to 3.5 reduces the frequency of the HI-CUR messages, however with the power control maxed it will still show up sometimes. Note that when the HI-CUR occurs it is only for a second, after which the power drops down to some random stable level.

Base of Q7 and Q8 are between .60 and .64 volts


While adjusting the power control with the radio in receive the power shown on the display changes very smoothly as it should. However, if the power control is adjusted while transmitting the power shown on the LCD display and the LED bar graph jumps all over the place. The bar graph does show that the power is increasing and decreasing overall as it should, what I mean by that is the bar graph shows 4-5 bars of “noise” while adjusting the power in transmit, but the overall direction of the “noise” goes up or down in the correct direction if you were to average the “noise”.

Another test I made, however I’m not sure it is valid, was to control VPWR manually by lifting R22 where is meets C45 and inserting a control voltage on the lifted end of R22. In this mode the power is stable and varies smoothly as the external control voltage is varied.
The power output is also stable from tune cycle to tune cycle in this test.
I question the validity of this test because VPWR and VALC are already setup and stable prior to transmitting, unlike they normally would.


Steve - KY7K
[hidden email]
Get OUT and play radio!

On Oct 5, 2014, at 6:35 AM, Don Wilhelm <[hidden email]> wrote:

> Steve,
>
> If "hooked up backwards" means that the DC power was connected with
> reverse polarity, that will normally cause no harm to the K2 because
> there is a series reverse voltage protection diode in the input power
> line.  The burned trace on the mic jack pin 5 suggests that something
> different happened to it.
>
> Try replacing D9 with a 1N5711 diode and see what happens.  The power
> output into a good dummy load will normally be within 0.2 watts of the
> set power if all is working right.  You older K2 has a 1N34 diode at D9
> and it is not as accurate over the full frequency range as the 1N5711.
>
> If you have not done so already, record the menu settings, especially
> the filter settings and do a Master Reset (hold the 4, 5, and 6 buttons
> in while powering the K2 on).  Then run CAL PLL and restore the menu
> settings.  The fact that the problem goes away if you swap control
> boards suggests that there may be some problem with the EEPROM contents,
> and a Master Reset should 'clean it out'.
>
> Set CAL CUR to 3.50 instead of 2.50 and see if the HiCur messages go
> away.  If they continue, you may have to replace the PA transistors.
> Another thing to check is the DC voltage at the base of Q7 and Q8 during
> a TUNE - it should be in the range of 0.60 to 0.64 volts.  If not,
> replace Q11 and Q13.
>
> 73,
> Don W3FPR
>
> On 10/5/2014 1:36 AM, KY7K wrote:
>> I forgot to mention that all testing is into a known good DL1 dummy load that I’m also using for my external power readings.
>>
>> Any wise insights are most welcome!
>>
>> Steve - KY7K
>> [hidden email]
>> Get OUT and play radio!
>>
>> On Oct 4, 2014, at 10:28 PM, KY7K <[hidden email]> wrote:
>>
>>> I recently purchased a used K2 (Rev A) from a club that was not working because it had been “hooked up backward”. That is the best anyone can remember as to what happened to the radio ~7 years ago…
>>>
>>> Currently, the power output as displayed on the radio and on an external power meter is very unstable and does not match the power setting desired. This is not just a little off, I can select 1W on the radio and then hit the tune button 5 times and might get .4W, 6.7W, HI-CUR, 9.0W, 1.2W.
>>> This is the QRP K2 with SSB, NB, KIO2 and DSP options. The problem occurs with or without the option boards installed.
>>>
>>> Background:
>>> When I first tested it, it would power on but the only function that was operational was the power control. Every other knob and button was non-functioning as if the cpu was hung up. The radio was not transmitting in this state.
>>> I had a old CPU (U6) from my other K2 that I installed as a test and that seemed to fix the problem, at least in receive. I, unfortunately, did not test it in transmit.
>>> I ordered a FWK2MCIO kit to get a new cpu and also ordered all the mod kits for the Rev A to Rev B upgrade, once they came in I installed everything and while performing the the calibrations after the upgrade discovered that the transmit power was very unstable between transmissions.
>>> Other than the bad U6, the only other issue I found was that the PCB trace from pin 5 of the Mic connector on the front panel board was basically missing, from getting shorted to +12V I assume, it disintegrated when touched...
>>>
>>> I’ve narrowed the issue down to the control board, since if I swap the control board from my working K2 into the bad radio the power issue disappears.
>>> I’ve checked VRFDET, VALC, and VPWR on the control board and they are all OK best I can tell, and I’m now at a loss where to look next.
>>> Note: the power level is stable once it settles on some random output power. The power level is random from one transmission to the next.
>>>
>>> The following links are images showing a tune cycle.
>>> The first image shows the full scan with the radio set to ~1W and actually putting out ~.4W. The second image is zoomed in on the start of the cycle.
>>> https://www.dropbox.com/s/i64sw2ue2405roe/k2_0_5w_full.png?dl=0
>>> https://www.dropbox.com/s/qe297am756igbd4/k2_0_5w_zoom.png?dl=0
>>>
>>> This is with the power set to ~7W and the radio indicating hi-cur, before settling down to ~6.4W
>>> https://www.dropbox.com/s/tqxzi3yk13gye4g/k2_hicur_full.png?dl=0
>>> https://www.dropbox.com/s/6qz10478zt66tjd/k2_hicur_zoom.png?dl=0
>>>
>>>
>>>
>>> Steve - KY7K
>>> [hidden email]
>>> Get OUT and play radio!
>>>
>>> ______________________________________________________________
>>> Elecraft mailing list
>>> Home: http://mailman.qth.net/mailman/listinfo/elecraft
>>> Help: http://mailman.qth.net/mmfaq.htm
>>> Post: mailto:[hidden email]
>>>
>>> This list hosted by: http://www.qsl.net
>>> Please help support this email list: http://www.qsl.net/donate.html
>>> Message delivered to [hidden email]
>> ______________________________________________________________
>> Elecraft mailing list
>> Home: http://mailman.qth.net/mailman/listinfo/elecraft
>> Help: http://mailman.qth.net/mmfaq.htm
>> Post: mailto:[hidden email]
>>
>> This list hosted by: http://www.qsl.net
>> Please help support this email list: http://www.qsl.net/donate.html
>> Message delivered to [hidden email]
>>
>

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Re: [K2] Output power not matching power setting and very unstable between transmissions

Don Wilhelm-4
Yes, when HiCur is detected, the power will be reduced to the level
permitted by the value in the CAL CUR setting = and that value will be
stable.
If HiCur happens on 40 meters (but not 60 meters), and 20 meters (but
not 30 meters), 15 meters (but not 17 meters), and 10 meters (but not on
12 meters), check for an extra turn on the Low Pass Filter toroids.

73,
Don W3FPR

On 10/6/2014 1:44 AM, KY7K wrote:

> Don,
> Thank you for your recommendations.
>
> D9 is a 1N5711 and checks OK.
>
> A full reset made no difference.
>
> Setting CAL CUR to 3.5 reduces the frequency of the HI-CUR messages, however with the power control maxed it will still show up sometimes. Note that when the HI-CUR occurs it is only for a second, after which the power drops down to some random stable level.
>
> Base of Q7 and Q8 are between .60 and .64 volts
>
>
> While adjusting the power control with the radio in receive the power shown on the display changes very smoothly as it should. However, if the power control is adjusted while transmitting the power shown on the LCD display and the LED bar graph jumps all over the place. The bar graph does show that the power is increasing and decreasing overall as it should, what I mean by that is the bar graph shows 4-5 bars of “noise” while adjusting the power in transmit, but the overall direction of the “noise” goes up or down in the correct direction if you were to average the “noise”.
>
> Another test I made, however I’m not sure it is valid, was to control VPWR manually by lifting R22 where is meets C45 and inserting a control voltage on the lifted end of R22. In this mode the power is stable and varies smoothly as the external control voltage is varied.
> The power output is also stable from tune cycle to tune cycle in this test.
> I question the validity of this test because VPWR and VALC are already setup and stable prior to transmitting, unlike they normally would.
>
>
> Steve - KY7K
> [hidden email]
> Get OUT and play radio!
>
> On Oct 5, 2014, at 6:35 AM, Don Wilhelm <[hidden email]> wrote:
>
>> Steve,
>>
>> If "hooked up backwards" means that the DC power was connected with
>> reverse polarity, that will normally cause no harm to the K2 because
>> there is a series reverse voltage protection diode in the input power
>> line.  The burned trace on the mic jack pin 5 suggests that something
>> different happened to it.
>>
>> Try replacing D9 with a 1N5711 diode and see what happens.  The power
>> output into a good dummy load will normally be within 0.2 watts of the
>> set power if all is working right.  You older K2 has a 1N34 diode at D9
>> and it is not as accurate over the full frequency range as the 1N5711.
>>
>> If you have not done so already, record the menu settings, especially
>> the filter settings and do a Master Reset (hold the 4, 5, and 6 buttons
>> in while powering the K2 on).  Then run CAL PLL and restore the menu
>> settings.  The fact that the problem goes away if you swap control
>> boards suggests that there may be some problem with the EEPROM contents,
>> and a Master Reset should 'clean it out'.
>>
>> Set CAL CUR to 3.50 instead of 2.50 and see if the HiCur messages go
>> away.  If they continue, you may have to replace the PA transistors.
>> Another thing to check is the DC voltage at the base of Q7 and Q8 during
>> a TUNE - it should be in the range of 0.60 to 0.64 volts.  If not,
>> replace Q11 and Q13.
>>
>> 73,
>> Don W3FPR
>>
>> On 10/5/2014 1:36 AM, KY7K wrote:
>>> I forgot to mention that all testing is into a known good DL1 dummy load that I’m also using for my external power readings.
>>>
>>> Any wise insights are most welcome!
>>>
>>> Steve - KY7K
>>> [hidden email]
>>> Get OUT and play radio!
>>>

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