K3: Loss of speaker audio after DSP board upgrade

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K3: Loss of speaker audio after DSP board upgrade

Stephen  Prior
I received the upgrade DSP board today.  Swapping over the boards was very
straightforward, but on switching on the K3 I found I had no sound from the
built-in speaker (headphone audio was fine) unless I had the config option
set to run with headphones and speaker simultaneously. Therefore neither the
connection to the loudspeaker connection or the speaker itself are at fault.
No output from the rear speaker socket either.

I took it all apart and re-installed.  I could see no misalignment of
headers anywhere, nothing in fact which was in any way obviously a fault.
Put it back together again.  Problem still there.  Then I re-installed my
original DSP board (fortunately I had not been too hasty in returning it to
Elecraft!) and everything was fine.

Having assured myself that this was not a wider issue, I installed the
upgraded DSP board for the third time.  Now the speaker worked, but flexing
the DSP board slightly (with the left hand side cover removed) could make
the fault come and go.  Out came the new board again to check for dry
joints, cracked tracks, shorting metal bushes etc.  I could see nothing
wrong, although I know that hairline cracks are not easy to spot.

I put the new board back in for the fourth time and now the K3's speaker
seems to be reliable again.  I had looked at the mating of the pins, looked
to see whether there was any dirt there etc., all to no avail.  I would like
to think that I have somehow sorted the problem but have a sneaking
suspicion that it might come back to haunt me!

On the topic of the replacement board itself, I can see very little
difference between it and the Rev B board it replaced, however there is an
extra IC compared with my previous board. I was expecting a piggy-backed
board somewhere, but perhaps I have got the wrong impression from reading
this list about what has changed.  The audio is certainly fuller and easier
on the ear.


73 Stephen G4SJP

K3 #980




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Re: K3: Loss of speaker audio after DSP board upgrade

Buck - k4ia
I had the same experience and posted about it a  few weeks ago.  You must
be very careful to fully seat the pins into the  plugs - all the way!  

A good hint is if the screw holes do not line  up perfectly when you put
the cover back together, you probably haven't seated  the pins.  It will look
fine to the eye but if the pins are not pushed in  to the max, you can lose
audio.

Buck
k4ia
K3 #101

In a  message dated 6/28/2010 5:45:54 P.M. Eastern Daylight Time,  
[hidden email] writes:
I received the upgrade DSP board today.   Swapping over the boards was very
straightforward, but on switching on the K3  I found I had no sound from the
built-in speaker (headphone audio was fine)  unless I had the config option
set to run with headphones and speaker  simultaneously. Therefore neither
the
connection to the loudspeaker  connection or the speaker itself are at
fault.
No output from the rear  speaker socket either.

I took it all apart and re-installed.  I  could see no misalignment of
headers anywhere, nothing in fact which was in  any way obviously a fault.
Put it back together again.  Problem still  there.  Then I re-installed my
original DSP board (fortunately I had not  been too hasty in returning it to
Elecraft!) and everything was  fine.

Having assured myself that this was not a wider issue, I installed  the
upgraded DSP board for the third time.  Now the speaker worked, but  flexing
the DSP board slightly (with the left hand side cover removed) could  make
the fault come and go.  Out came the new board again to check for  dry
joints, cracked tracks, shorting metal bushes etc.  I could see  nothing
wrong, although I know that hairline cracks are not easy to  spot.

I put the new board back in for the fourth time and now the K3's  speaker
seems to be reliable again.  I had looked at the mating of the  pins, looked
to see whether there was any dirt there etc., all to no  avail.  I would
like
to think that I have somehow sorted the problem but  have a sneaking
suspicion that it might come back to haunt me!

On the  topic of the replacement board itself, I can see very little
difference  between it and the Rev B board it replaced, however there is an
extra IC  compared with my previous board. I was expecting a piggy-backed
board  somewhere, but perhaps I have got the wrong impression from reading
this list  about what has changed.  The audio is certainly fuller and easier
on the  ear.


73 Stephen G4SJP

K3  #980




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Re: K3: Loss of speaker audio after DSP board upgrade

Guy, K2AV
In reply to this post by Stephen Prior
If it's still working...

Sometimes those pins get a "sheen" of something or another, and will
not make a good contact until they have been seated and reseated some
number of times.  Some people use De-oxit or the like on the pins
before insertion.

73, Guy.

On Mon, Jun 28, 2010 at 5:45 PM, Stephen  Prior <[hidden email]> wrote:

> I received the upgrade DSP board today.  Swapping over the boards was very
> straightforward, but on switching on the K3 I found I had no sound from the
> built-in speaker (headphone audio was fine) unless I had the config option
> set to run with headphones and speaker simultaneously. Therefore neither the
> connection to the loudspeaker connection or the speaker itself are at fault.
> No output from the rear speaker socket either.
>
> I took it all apart and re-installed.  I could see no misalignment of
> headers anywhere, nothing in fact which was in any way obviously a fault.
> Put it back together again.  Problem still there.  Then I re-installed my
> original DSP board (fortunately I had not been too hasty in returning it to
> Elecraft!) and everything was fine.
>
> Having assured myself that this was not a wider issue, I installed the
> upgraded DSP board for the third time.  Now the speaker worked, but flexing
> the DSP board slightly (with the left hand side cover removed) could make
> the fault come and go.  Out came the new board again to check for dry
> joints, cracked tracks, shorting metal bushes etc.  I could see nothing
> wrong, although I know that hairline cracks are not easy to spot.
>
> I put the new board back in for the fourth time and now the K3's speaker
> seems to be reliable again.  I had looked at the mating of the pins, looked
> to see whether there was any dirt there etc., all to no avail.  I would like
> to think that I have somehow sorted the problem but have a sneaking
> suspicion that it might come back to haunt me!
>
> On the topic of the replacement board itself, I can see very little
> difference between it and the Rev B board it replaced, however there is an
> extra IC compared with my previous board. I was expecting a piggy-backed
> board somewhere, but perhaps I have got the wrong impression from reading
> this list about what has changed.  The audio is certainly fuller and easier
> on the ear.
>
>
> 73 Stephen G4SJP
>
> K3 #980
>
>
>
>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
> Help: http://mailman.qth.net/mmfaq.htm
> Post: mailto:[hidden email]
>
> This list hosted by: http://www.qsl.net
> Please help support this email list: http://www.qsl.net/donate.html
>
______________________________________________________________
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Home: http://mailman.qth.net/mailman/listinfo/elecraft
Help: http://mailman.qth.net/mmfaq.htm
Post: mailto:[hidden email]

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Please help support this email list: http://www.qsl.net/donate.html