K3 power output problems

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K3 power output problems

Mark n2qt
On a new to me K3, I am having problems with power output below 15M.   For
example
the power output on 80 maxed out at 30 watts.  (good swr etc., no alarms,
voltage input
is good etc.).

So figured it was a TX gain issue so set up recalibrate it.  The 5 W
calibration goes fine
on 160, but fails on 80 with the following dialog

Starting 5 watt calibration
Calibrating at 1.900 MHz
Calibrating at 3.750 MHz
SWR 3.7-1 is too high for calibration
Verify that a dummy load is attached to "AN2;"

(and yes the dummy load was connected to AN2,  I had previously tried it on
AN1 with the
same results.)

If I then transmit manually, the SWR indicated is 1:1 and I can adjust power
up to the same
30W indicated previously.

So, the TX calibrate complains of high SWR, but manually cannot replicate
it.

Any ideas (really, really) welcome.

Unit does have the AntTuner which is set to bypass (and it looks like the
calibrate routine also
does this.)

Mark n2qt
 

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Re: K3 power output problems

Mark n2qt
one more bit of info.

If I use the tuner into 50 ohms it finds a match but when I
manually transmit the swr through the tuner is high,
for example 4.4:1 on 40.  Bypassing the tuner gives the
1:1 expected with the dummy load, although at 30 some
watts.

I really think there is a floating cable ground somewhere
in there.

Mark n2qt

-----Original Message-----
From: Mark n2qt
Sent: Saturday, September 22, 2012 1:44 PM
To: [hidden email]
Subject: [Elecraft] K3 power output problems

On a new to me K3, I am having problems with power output below 15M.   For
example
the power output on 80 maxed out at 30 watts.  (good swr etc., no alarms,
voltage input
is good etc.).

So figured it was a TX gain issue so set up recalibrate it.  The 5 W
calibration goes fine
on 160, but fails on 80 with the following dialog

Starting 5 watt calibration
Calibrating at 1.900 MHz
Calibrating at 3.750 MHz
SWR 3.7-1 is too high for calibration
Verify that a dummy load is attached to "AN2;"

(and yes the dummy load was connected to AN2,  I had previously tried it on
AN1 with the
same results.)

If I then transmit manually, the SWR indicated is 1:1 and I can adjust power
up to the same
30W indicated previously.

So, the TX calibrate complains of high SWR, but manually cannot replicate
it.

Any ideas (really, really) welcome.

Unit does have the AntTuner which is set to bypass (and it looks like the
calibrate routine also
does this.)

Mark n2qt


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Re: K3 power output problems

Mark n2qt
In reply to this post by Mark n2qt
thanks for the suggestion John.  I tried it but it didn't allow calibration
to occur.
However I noticed that after the ATU tuned the 50 ohm load the rig showed
high SWR (4.1:1 or so) when I manually keyed it.  Also on the bands the
power output it good, the Current drawn is shown as 2.3 Amps, which would
be pretty spectacular.  I did confirm the ~100W output power on a W2
wattmeter.

So something is definitely up

Mark n2qt

-----Original Message-----
From: Dr John Farmer
Sent: Saturday, September 22, 2012 2:01 PM
To: Mark n2qt
Subject: Re: [Elecraft] K3 power output problems

Hi Mark,

Just read your posting.

I had some quirky things happen with my K3 with the tuner in Bypass mode. I
needed to "set" the bypass LC settings in the tuner to remedy them.

Try the following:
Switch back to ANT 1.
Attach 50 ohm dummy load to ANT 1.
Engage the ATU
Tune the ATU in to the dummy load on every band sequentially from 160 to 6m
Put ATU back into bypass mode and then retry the tx gain calibration
routine.

Hope that helps.

73
John
VK7JB

Sent from my iPhone

On 23/09/2012, at 3:44, "Mark n2qt" <[hidden email]> wrote:

> On a new to me K3, I am having problems with power output below 15M.   For
> example
> the power output on 80 maxed out at 30 watts.  (good swr etc., no alarms,
> voltage input
> is good etc.).
>
> So figured it was a TX gain issue so set up recalibrate it.  The 5 W
> calibration goes fine
> on 160, but fails on 80 with the following dialog
>
> Starting 5 watt calibration
> Calibrating at 1.900 MHz
> Calibrating at 3.750 MHz
> SWR 3.7-1 is too high for calibration
> Verify that a dummy load is attached to "AN2;"
>
> (and yes the dummy load was connected to AN2,  I had previously tried it
> on
> AN1 with the
> same results.)
>
> If I then transmit manually, the SWR indicated is 1:1 and I can adjust
> power
> up to the same
> 30W indicated previously.
>
> So, the TX calibrate complains of high SWR, but manually cannot replicate
> it.
>
> Any ideas (really, really) welcome.
>
> Unit does have the AntTuner which is set to bypass (and it looks like the
> calibrate routine also
> does this.)
>
> Mark n2qt
>
>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
> Help: http://mailman.qth.net/mmfaq.htm
> Post: mailto:[hidden email]
>
> This list hosted by: http://www.qsl.net
> Please help support this email list: http://www.qsl.net/donate.html 

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Re: K3 power output problems

Don Wilhelm-4
Mark,

There is one possibility of a loose connection in the ground path for
the antenna connectors.

At the upper right-rear corner of the K3 there is a 2D connector, a long
screw and a standoff is fastened to the threads of that long screw.
The tightness of that standoff is important to the ground path to the
antenna connectors.  See page 22 of the K3 Assembly manual.

To tighten the standoff, you will have to first loosen the screw that
goes into the inside end of that standoff, then tighten the standoff
with pliers (or better yet, a 3/16 inch wrench).  Once you have
tightened the standoff against the 2D connector, you can tighten the
screw again.
I believe recent K3s are built with an enlarged hole in the 2D connector
so the threads of the screw are not held captive by both the standoff
and 2D connector.
On 9/22/2012 5:14 PM, Mark n2qt wrote:
> thanks for the suggestion John.  I tried it but it didn't allow calibration
> to occur.
> However I noticed that after the ATU tuned the 50 ohm load the rig showed
> high SWR (4.1:1 or so) when I manually keyed it.  Also on the bands the
> power output it good, the Current drawn is shown as 2.3 Amps, which would
> be pretty spectacular.  I did confirm the ~100W output power on a W2
> wattmeter.
>
>

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Re: K3 power output problems

gm3sek
Don Wilhelm wrote:

>
>There is one possibility of a loose connection in the ground path for
>the antenna connectors.
>
>At the upper right-rear corner of the K3 there is a 2D connector, a
>long screw and a standoff is fastened to the threads of that long
>screw. The tightness of that standoff is important to the ground path
>to the antenna connectors.  See page 22 of the K3 Assembly manual.
>
>To tighten the standoff, you will have to first loosen the screw that
>goes into the inside end of that standoff, then tighten the standoff
>with pliers (or better yet, a 3/16 inch wrench).  Once you have
>tightened the standoff against the 2D connector, you can tighten the
>screw again.


That slender pillar is the main return path for an ampere or more of RF
current flowing between the KAT3 board and the rear panel sockets. As
someone whose design instincts were developed at VHF, where all RF
ground paths must be short, broad and direct, I didn't feel comfortable
about that corner of the K3.

Yes, we know that "it works" and "it's good enough for HF". But in these
days of compulsory EMC testing and microscopically detailed product
reviews, even HF designers are coming to realise that bending the rules
for good RF grounding will eat into the margins of performance, spurious
signal rejection and stability.

RF grounding of the KAT3 board is also far too dependent on the
tightness of the screws at each end of the pillar and the cleanness of
all the contact surfaces.

That ground return path can be much improved by connecting the mounting
screw of J1 directly to the corner of the KAT3 board, using two solder
tags that are overlapped and soldered directly together. My K3 doesn't
necessarily work any better, but it does satisfy the instincts of an old
VHF hound  :-)


--

73 from Ian GM3SEK
http://www.ifwtech.co.uk/g3sek
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Re: K3 power output problems (partially fixed!)

Mark n2qt
As an update, (for all those following this thread with bated breath)

It looks like the problem of being unable to get full power out on the bands
below 17M, and the inability to do a TXGain calibration, was due to some
issue with the configuration of the ATU.  I set ATU to not installed and
then
back to installed and power output came back up.  In addition when the
ATU is enabled and used to tune the 50 ohm load, the SWR after tuning
is 1:1.  (those who are following this will remember that originally tuning
made the SWR worse).  My idea of a loose connection appears to be wrong.

Now, the remaining problem is that the Current Display does not indicate the
current actually drawn.  The display 'saturates' somewhere around 3 amps or
so. (It appears to read sensibly up to that level, and then flattens out as
power
is turned up).

I'll ask Elecraft Tech support for guidance on this one....

I'm hoping to use the rig in the upcoming CQWW, so if there anything amiss,
it's sure to show up then.

Mark n2qt


-----Original Message-----
From: Ian White GM3SEK
Sent: Sunday, September 23, 2012 4:54 AM
To: [hidden email]
Subject: Re: [Elecraft] K3 power output problems

Don Wilhelm wrote:

>
>There is one possibility of a loose connection in the ground path for
>the antenna connectors.
>
>At the upper right-rear corner of the K3 there is a 2D connector, a
>long screw and a standoff is fastened to the threads of that long
>screw. The tightness of that standoff is important to the ground path
>to the antenna connectors.  See page 22 of the K3 Assembly manual.
>
>To tighten the standoff, you will have to first loosen the screw that
>goes into the inside end of that standoff, then tighten the standoff
>with pliers (or better yet, a 3/16 inch wrench).  Once you have
>tightened the standoff against the 2D connector, you can tighten the
>screw again.


That slender pillar is the main return path for an ampere or more of RF
current flowing between the KAT3 board and the rear panel sockets. As
someone whose design instincts were developed at VHF, where all RF
ground paths must be short, broad and direct, I didn't feel comfortable
about that corner of the K3.

Yes, we know that "it works" and "it's good enough for HF". But in these
days of compulsory EMC testing and microscopically detailed product
reviews, even HF designers are coming to realise that bending the rules
for good RF grounding will eat into the margins of performance, spurious
signal rejection and stability.

RF grounding of the KAT3 board is also far too dependent on the
tightness of the screws at each end of the pillar and the cleanness of
all the contact surfaces.

That ground return path can be much improved by connecting the mounting
screw of J1 directly to the corner of the KAT3 board, using two solder
tags that are overlapped and soldered directly together. My K3 doesn't
necessarily work any better, but it does satisfy the instincts of an old
VHF hound  :-)


--

73 from Ian GM3SEK
http://www.ifwtech.co.uk/g3sek
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Post: mailto:[hidden email]

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