KPA-500 Running hot on 20m

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KPA-500 Running hot on 20m

w0mu
I was running the RTTY contest this weekend and expected to see higher
than normal temps but on 20m and maybe 15 the amp was running 65c and up
where the highest speed fan would come on. Generally in RTTY I would up
the normal fan a couple of notches and it would be fine.   I was not
pushing it for full output either as I was not serious in the test.

Nothing much has really changed here so I am a bit confused what might
be going on here.

W0MU

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Re: KPA-500 Running hot on 20m

Don Wilhelm
Mike,

The efficiency will very from band to band, and is also somewhat
dependent on the SWR it is working into.
I would not think it is a problem - that is what the high speed fan is
supposed to do, cool it with faster air, even if that is disconcerting.

A lot depends on your transmit vs. receive time intervals may be.  There
are a whole lot of dependencies.

73,
Don W3FPR

On 1/8/2017 7:44 PM, W0MU Mike Fatchett wrote:
> I was running the RTTY contest this weekend and expected to see higher
> than normal temps but on 20m and maybe 15 the amp was running 65c and up
> where the highest speed fan would come on. Generally in RTTY I would up
> the normal fan a couple of notches and it would be fine.   I was not
> pushing it for full output either as I was not serious in the test.
>
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Re: KPA-500 Running hot on 20m

k6dgw
It also is fairly sensitive to how tightly enclosed your KPA500 is in
your station equipment configuration. Mine came on high-fan often when
on RTTY, or [fruitlessly] calling CQ in SS CW on Sun.  I finally moved
it out of it's "cubbyhole" under the shelf assembly, and it stayed on
low fan all the time, which I couldn't hear with the cans on.

For my K2/100, the heat sink got very hot with repeated [unanswered]
CQ's and on RTTY.  I mounted a computer fan on top of the heatsink with
a tab of velcro, blowing down.  Heat sink stayed cool to the touch with
80-90 W on RTTY.  I am repeatedly amazed by thermodynamics. [:-)

Fred K6DGW
Sparks NV DM09dn
Washoe County

--Northern California Contest Club
--CU in the Cal QSO Party
--7-8 Oct 2017


On 1/8/2017 5:10 PM, Don Wilhelm wrote:

> Mike,
>
> The efficiency will very from band to band, and is also somewhat
> dependent on the SWR it is working into.
> I would not think it is a problem - that is what the high speed fan is
> supposed to do, cool it with faster air, even if that is disconcerting.
>
> A lot depends on your transmit vs. receive time intervals may be.
> There are a whole lot of dependencies.
>
> 73,
> Don W3FPR
>
> On 1/8/2017 7:44 PM, W0MU Mike Fatchett wrote:
>> I was running the RTTY contest this weekend and expected to see higher
>> than normal temps but on 20m and maybe 15 the amp was running 65c and up
>> where the highest speed fan would come on. Generally in RTTY I would up
>> the normal fan a couple of notches and it would be fine.   I was not
>> pushing it for full output either as I was not serious in the test.
>>
> ______________________________________________________________
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> 01/08/17
>
>

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Re: KPA-500 Running hot on 20m

w0mu
In reply to this post by Don Wilhelm
SWR is fine.  I have the KAT500 and a SteppIR antenna so that was never
an issue.  The amp has plenty of clearance around it.  It was rather
warm in the shack.  Too many computers LOL.  The high speed fan is crazy
loud even for me that has hearing issues. Maybe will will encase it in
ice next time...Kidding!



On 1/8/2017 6:10 PM, Don Wilhelm wrote:

> Mike,
>
> The efficiency will very from band to band, and is also somewhat
> dependent on the SWR it is working into.
> I would not think it is a problem - that is what the high speed fan is
> supposed to do, cool it with faster air, even if that is disconcerting.
>
> A lot depends on your transmit vs. receive time intervals may be.
> There are a whole lot of dependencies.
>
> 73,
> Don W3FPR
>
> On 1/8/2017 7:44 PM, W0MU Mike Fatchett wrote:
>> I was running the RTTY contest this weekend and expected to see higher
>> than normal temps but on 20m and maybe 15 the amp was running 65c and up
>> where the highest speed fan would come on. Generally in RTTY I would up
>> the normal fan a couple of notches and it would be fine.   I was not
>> pushing it for full output either as I was not serious in the test.
>>

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Re: KPA-500 Running hot on 20m

k6mrmagnet
I put mine in a closet away from the desk. Fans were probably near high at least half the weekend. Hoping the fans have long life bearings….



Ken K6MR







From: W0MU Mike Fatchett<mailto:[hidden email]>
Sent: Sunday, January 8, 2017 6:38 PM
To: [hidden email]<mailto:[hidden email]>; Elecraft Reflector<mailto:[hidden email]>
Subject: Re: [Elecraft] KPA-500 Running hot on 20m



SWR is fine.  I have the KAT500 and a SteppIR antenna so that was never
an issue.  The amp has plenty of clearance around it.  It was rather
warm in the shack.  Too many computers LOL.  The high speed fan is crazy
loud even for me that has hearing issues. Maybe will will encase it in
ice next time...Kidding!



On 1/8/2017 6:10 PM, Don Wilhelm wrote:

> Mike,
>
> The efficiency will very from band to band, and is also somewhat
> dependent on the SWR it is working into.
> I would not think it is a problem - that is what the high speed fan is
> supposed to do, cool it with faster air, even if that is disconcerting.
>
> A lot depends on your transmit vs. receive time intervals may be.
> There are a whole lot of dependencies.
>
> 73,
> Don W3FPR
>
> On 1/8/2017 7:44 PM, W0MU Mike Fatchett wrote:
>> I was running the RTTY contest this weekend and expected to see higher
>> than normal temps but on 20m and maybe 15 the amp was running 65c and up
>> where the highest speed fan would come on. Generally in RTTY I would up
>> the normal fan a couple of notches and it would be fine.   I was not
>> pushing it for full output either as I was not serious in the test.
>>

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Re: KPA-500 Running hot on 20m

Elecraft mailing list
In reply to this post by w0mu
If it wasent for the noise I'd put mine in my wife's craft room.
She loves the heat.



-------- Original message --------
From: Ken K6MR <[hidden email]>
Date: 2017-01-08  9:42 PM  (GMT-05:00)
To: Elecraft Reflector <[hidden email]>
Subject: Re: [Elecraft] KPA-500 Running hot on 20m

I put mine in a closet away from the desk. Fans were probably near high at least half the weekend. Hoping the fans have long life bearings….



Ken K6MR







From: W0MU Mike Fatchett<mailto:[hidden email]>
Sent: Sunday, January 8, 2017 6:38 PM
To: [hidden email]<mailto:[hidden email]>; Elecraft Reflector<mailto:[hidden email]>
Subject: Re: [Elecraft] KPA-500 Running hot on 20m



SWR is fine.  I have the KAT500 and a SteppIR antenna so that was never
an issue.  The amp has plenty of clearance around it.  It was rather
warm in the shack.  Too many computers LOL.  The high speed fan is crazy
loud even for me that has hearing issues. Maybe will will encase it in
ice next time...Kidding!



On 1/8/2017 6:10 PM, Don Wilhelm wrote:

> Mike,
>
> The efficiency will very from band to band, and is also somewhat
> dependent on the SWR it is working into.
> I would not think it is a problem - that is what the high speed fan is
> supposed to do, cool it with faster air, even if that is disconcerting.
>
> A lot depends on your transmit vs. receive time intervals may be.
> There are a whole lot of dependencies.
>
> 73,
> Don W3FPR
>
> On 1/8/2017 7:44 PM, W0MU Mike Fatchett wrote:
>> I was running the RTTY contest this weekend and expected to see higher
>> than normal temps but on 20m and maybe 15 the amp was running 65c and up
>> where the highest speed fan would come on. Generally in RTTY I would up
>> the normal fan a couple of notches and it would be fine.   I was not
>> pushing it for full output either as I was not serious in the test.
>>

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Re: KPA-500 Running hot on 20m

Gordon LaPoint
In reply to this post by w0mu
Mike,
     I do a lot of RTTY and other sound card modes with my K3-KPA500
pair.   I have the amp go to 70c sometimes, that is when the HIGHEST
speed fan kicks in, NOT 65c.   Not a problem, many RTTY contests and
still works fine!  The room ambient temp has a lot to do with the temp
of the KPA500, in the summer I hit the 70c a lot more often than I do in
the winter, when my shack is 63-65F.

Gordon - N1MGO


On 1/8/2017 7:44 PM, W0MU Mike Fatchett wrote:

> I was running the RTTY contest this weekend and expected to see higher
> than normal temps but on 20m and maybe 15 the amp was running 65c and
> up where the highest speed fan would come on. Generally in RTTY I
> would up the normal fan a couple of notches and it would be fine.   I
> was not pushing it for full output either as I was not serious in the
> test.
>
> Nothing much has really changed here so I am a bit confused what might
> be going on here.
>
> W0MU
>
> ______________________________________________________________
> Elecraft mailing list
> Home: http://mailman.qth.net/mailman/listinfo/elecraft
> Help: http://mailman.qth.net/mmfaq.htm
> Post: mailto:[hidden email]
>
> This list hosted by: http://www.qsl.net
> Please help support this email list: http://www.qsl.net/donate.html
> Message delivered to [hidden email]


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Re: KPA-500 Running hot on 20m

Ignacy
In reply to this post by k6dgw
I wrote an article on fan noise including in amplifiers. See http://www.eham.net/articles/38328.

Ignacy, NO9E
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Re: KPA-500 Running hot on 20m

Clay Autery
Optionally, one can replace the internal fans altogether (the heat sink
is not sufficient for passive cooling under all conditions obviously).

If your installation is static, or relatively static, you can duct
cooling air from some place where the noise is "OK" to a properly
located input.
OR, you can put the duct on the outlet and put a suction device
somewhere remote where the noise won't be troubling.

Or, you could replace the heatsink altogether in favor of a water
cooling heat exchanger...

Or, other many varied solutions depending on your requirements and
acceptable trade-offs.

Thermal design is a hobby unto itself...  so many options...  I find it
a lot of fun.

73.

______________________
Clay Autery, KY5G
MONTAC Enterprises
(318) 518-1389

On 1/10/2017 11:21 AM, Ron D'Eau Claire wrote:

> With an adequate sized heat sink, one could build a legal-limit solid state
> amplifier with no fan whatsoever, but the most Hams want physically smaller
> equipment even if it requires cooling fans. It's not bad engineering. It is
> good engineering coming up with a product the buyer wants.
>
> I know that Wayne went to some effort to make select K3/ K3S fans that are
> as quiet as possible while still providing the needed airflow for high
> duty-cycle modes.
>
> The KPA500 demands far more air than the K3/K3S.
>
> The only really silent fan is no fan at all. That's something most QRP
> operators enjoy.
>
> 73, Ron AC7AC
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Re: KPA-500 Running hot on 20m

Edward R Cole
In reply to this post by w0mu
OT: but I am going to add a couple cpu fans to the heat sink of my
KXPA100 which will be installed under the backseat of my truck.  That
will ensure a little more cooling.  The seat sets down on top of the
fins so the fans will be positioned to feed from one end.  The
enclosure will be drilled with multiple 3/4 inch holes for airflow.

I will only run SSB so that is low duty-cycle.  The internal overtemp
protect will engage if it gets too hot.

73, Ed - KL7UW
   http://www.kl7uw.com
Dubus-NA Business mail:
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