Re: a K2 thought

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Re: a K2 thought

Jim Campbell-7
I've had my K2 for several years now (#2268).  Recently, my audio pot
developed the noisy condition so I decided to do the noisy pot mod.  
During the mod I discovered an unsoldered connection.  Apparently there
was enough contact with the plated-through hole to make the connection.  
And I used the component by component method of soldering. So even with
the most careful of construction techniques you can occasionaly mess up.

72,

Jim
W4BQP

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Re: Re: a K2 thought

VR2BrettGraham
W4BQP reported:

>I've had my K2 for several years now (#2268).  Recently, my audio pot
>developed the noisy condition so I decided to do the noisy pot mod.
>During the mod I discovered an unsoldered connection.  Apparently there
>was enough contact with the plated-through hole to make the connection.
>And I used the component by component method of soldering. So even with
>the most careful of construction techniques you can occasionaly mess up.

Plated through holes connect traces on one side of the printed
circuit board to those on the other side.

As my K2 is of about the same vintage as yours, such reports of flaky
plated through holes is of great concern, as the very same issue has
been a problem with other equipment manufacturers.

Problems with plated through holes is a serious PCB QC issue & is
one no decent PCB vendor should let slip through.  I doubt Elecraft
does its own QC on incoming PCBs (other than visual).

Would you be so kind as to elaborate on the dickie plated-through
holes that you found?

Based on your report, I am concerned my K2 is a time bomb waiting
to happen.

Thank you.

73, VR2BrettGraham

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Re: Re: a K2 thought

Jack Brindle
How can an unsoldered connection even remotely be considered a problem  
with a plated-through hole? There are no reports of problems with  
plated-through holes in Elecraft boards. This is definitely not one,  
either.

Please re-read W4BQPs comments again.

On Mar 22, 2005, at 8:36 AM, VR2BrettGraham wrote:

> W4BQP reported:
>
>> I've had my K2 for several years now (#2268).  Recently, my audio pot
>> developed the noisy condition so I decided to do the noisy pot mod.
>> During the mod I discovered an unsoldered connection.  Apparently  
>> there
>> was enough contact with the plated-through hole to make the  
>> connection.
>> And I used the component by component method of soldering. So even  
>> with
>> the most careful of construction techniques you can occasionaly mess  
>> up.
>
> Plated through holes connect traces on one side of the printed
> circuit board to those on the other side.
>
> As my K2 is of about the same vintage as yours, such reports of flaky
> plated through holes is of great concern, as the very same issue has
> been a problem with other equipment manufacturers.
>
> Problems with plated through holes is a serious PCB QC issue & is
> one no decent PCB vendor should let slip through.  I doubt Elecraft
> does its own QC on incoming PCBs (other than visual).
>
> Would you be so kind as to elaborate on the dickie plated-through
> holes that you found?
>
> Based on your report, I am concerned my K2 is a time bomb waiting
> to happen.
>
> Thank you.
>
> 73, VR2BrettGraham
>
> _______________________________________________
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> You must be a subscriber to post to the list.
> Subscriber Info (Addr. Change, sub, unsub etc.):
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> Help: http://mailman.qth.net/subscribers.htm
> Elecraft web page: http://www.elecraft.com
>
>
- Jack Brindle, W6FB
------------------------------------------------------------------------
---------------------

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Re: Re: a K2 thought

VR2BrettGraham
W6FB queried:

>How can an unsoldered connection even remotely be considered a problem
>with a plated-through hole? There are no reports of problems with
>plated-through holes in Elecraft boards. This is definitely not one,
>either.
>
>Please re-read W4BQPs comments again.

About as much as magnetic fields induce phase noise.

I figured somebody would bite - thank you.

(apologies to K6SE ;^)

73, VR2BrettGraham

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Re: Re: a K2 thought

Jim Campbell-7
In reply to this post by VR2BrettGraham
No problem with the plated-through holes.  The problem was that I hadn't
soldered one connection and was unintentionally relying on the contact
between the component lead and the plated-through hole for the
electrical connection.  It had worked OK up to that time, but one
doesn't want to rely on such contacts for the long run.

72,

Jim
W4BQP

VR2BrettGraham wrote:

> W4BQP reported:
>
>> I've had my K2 for several years now (#2268).  Recently, my audio pot
>> developed the noisy condition so I decided to do the noisy pot mod.
>> During the mod I discovered an unsoldered connection.  Apparently there
>> was enough contact with the plated-through hole to make the connection.
>> And I used the component by component method of soldering. So even with
>> the most careful of construction techniques you can occasionaly mess up.
>
>
> Plated through holes connect traces on one side of the printed
> circuit board to those on the other side.
>
> As my K2 is of about the same vintage as yours, such reports of flaky
> plated through holes is of great concern, as the very same issue has
> been a problem with other equipment manufacturers.
>
> Problems with plated through holes is a serious PCB QC issue & is
> one no decent PCB vendor should let slip through.  I doubt Elecraft
> does its own QC on incoming PCBs (other than visual).
>
> Would you be so kind as to elaborate on the dickie plated-through
> holes that you found?
>
> Based on your report, I am concerned my K2 is a time bomb waiting
> to happen.
>
> Thank you.
>
> 73, VR2BrettGraham
>

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Re: Re: a K2 thought

Rolf Moberg, OH6KXL
Jim Campbell wrote:
> No problem with the plated-through holes.  The problem was that I hadn't
> soldered one connection and was unintentionally relying on the contact

A question concerning soldering:

Should I fill whole hole with solder?

After checking control board I found there are few connections which are
not 100% filled with solder. However, all connections have been soldered.

Another question:

U9 (audio amplifier circuit) in control board seems to be installed a
bit too high. There is very small gap between the circuit board and IC's
bottom. Gap is less than 1 millimeter. Should I try to remove and
re-place (and destroy) the IC or let it be as it is?

First resistance checks were OK after viewing list archives. My cheap
DMM was giving odd results at first (due to capacitors?). Most of the
resistances were pretty high (megaohms). I couldn't get exact values.
Some of them were said to be between some limits. There were all fine.

Rolf Moberg
OH6KXL
(K2 #4759)
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Re: Re: a K2 thought

G3VVT
In reply to this post by Jim Campbell-7
 
In a message dated 22/03/05 19:49:39 GMT Standard Time,  
[hidden email] writes:

U9  (audio amplifier circuit) in control board seems to be installed a
bit too  high. There is very small gap between the circuit board and IC's
bottom.  Gap is less than 1 millimeter. Should I try to remove and
re-place (and  destroy) the IC or let it be as it is?



-------------------------------------------------------
 
My thoughts are if the device is close to being correct with  something like
an IC, is unless you have access to a good desoldering station or  a Hakko 808
is to leave it alone. You could otherwise could make problems appear  that do
not exist now.
 
All the better to solder items like IC in correctly in the first  place. I
hold the device firmly in place rather than bend the legs, then solder  a joint
on opposite ends of the device. Sometime takes three hands to do  it, but
normally possible. Check that the positioning is correct  and correct if
necessary. Only then complete the remaining joints. Probably  other electronic
equipment builders have their own favourite methods.
 
The moral is: If it ain't broke don't fix it.
 
Bob, G3VVT
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