SLA Battery charge level

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SLA Battery charge level

Dan Barker
When is a 12v SLA full?

I'm charging at 13.8v and the current is slowly falling. Currently (har har)
at 0.080 A.

Dan / WG4S / K2 #2456

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Re: SLA Battery charge level

G3VVT
 
In a message dated 11/12/04 23:24:04 GMT Standard Time,  
[hidden email] writes:

According to the PowerSonic instruction sheet, after "bulk" charging  (<
1.6 Amps for my 8 Amp Hr SLA), you are supposed to switch to about  14.2
volts for "absorption" charging.  Once the current gets down to  80 ma,
you can switch to a 13.8 volt "float" charge indefinitely if you  wish.  
Since you are drawing 80 ma at just 13.8 volts, my guess is  the battery
is still charging.  It should slowly drop to quite a bit  less than that,
maybe 30 ma or less when totally  charged.


The "absorption" charging or otherwise called "equalise charge" after the  
main charging cycle is complete is to equalise the voltages across the  
individual cells and get the maximum possible energy into the battery. With  solar
power systems we found that this period was better restricted to about 15  
minutes when done daily to save overheating of the battery and consequently  loosing
electrolyte. Extended overcharging with SLA's greatly reduces their  service
life.
 
When the battery is on "float" which for a small 12V SLA is commonly done  at
13.8V, the current will come out at usually 25 to 50mA depending on the  
battery. This can be left on indefinitely as is common with fire alarm panel  use,
though will eventually reduce the capacity of the battery by a  degree.
 
Bob, G3VVT
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Re: SLA Battery charge level

John Lonigro
In reply to this post by Dan Barker
Dan:

According to the PowerSonic instruction sheet, after "bulk" charging (<
1.6 Amps for my 8 Amp Hr SLA), you are supposed to switch to about 14.2
volts for "absorption" charging.  Once the current gets down to 80 ma,
you can switch to a 13.8 volt "float" charge indefinitely if you wish.  
Since you are drawing 80 ma at just 13.8 volts, my guess is the battery
is still charging.  It should slowly drop to quite a bit less than that,
maybe 30 ma or less when totally charged.  Leaving the charger on longer
shouldn't harm anything.  It just might take longer to charge if you are
only using 13.8 volts for all 3 types of charging.

At least that's my understanding of the matter.  Perhaps others can
enlighten me if I'm way off base here.

73's,

John AA0VE

Dan Barker wrote:

>When is a 12v SLA full?
>
>I'm charging at 13.8v and the current is slowly falling. Currently (har har)
>at 0.080 A.
>
>Dan / WG4S / K2 #2456
>
>
>  
>
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RE: SLA Battery charge level

Steven Pituch
John,

I did exactly the same thing many years ago.  I looked up the Powersonic
information on their web site.

Lets assume the battery is to be charged with the 1.6 amps when the voltage
is down to 10.5 Volts, also that the current must be 80 milliAmps when the
charge gets to 14.2 Volts like you said.  Using V/A=R  we can figure out the
voltage and resistance to do this.

For the initail charge rate and V/A=R, where R is the dropping resistor, and
V is the regulated voltage:
(V-10.5)/1.6  = R
For the final state:
(V-14.2)/.080 = R

Since R is the same

(V-10.5)/1.6 = (V-14.2)/.080
Therefore V = 14.49 Volts
Substitute V back into one of the original equations and you find the
ballast resistor is 2.43 Ohms.

Therefore using a voltage regulator at 14.39 V with the resistor of 2.43
Ohms will charge the battery at 1.6 Amps when the battery is at 10.5 Volts,
and the charge will taper to 80 milliamps when the voltage reaches 14.2
Volts.  This is exactly what Powersonic advises.

Next you use a 25 cent op amp to make a voltage comparator and turn off the
circuit when the voltage reaches 14.2 volts.

Next you use a little relay to switch to a 13.8 volt regulated supply.  The
battery will stay on this supply indefinitely jusy taking enough current to
keep it charged.  When the battery is exactly at 13.8 volts, there would be
no current.

I wrote an article for QRP Quarterly years ago describing this.  My original
charger is still working without any adjustments needed.

It does everything needed without using a CPU or an IC.  You can get all the
parts at Radio Shack.

Steve, W2MY
 

-----Original Message-----
From: [hidden email]
[mailto:[hidden email]] On Behalf Of John R. Lonigro
Sent: Saturday, December 11, 2004 6:32 PM
Cc: Elecraft
Subject: Re: [Elecraft] SLA Battery charge level

Dan:

According to the PowerSonic instruction sheet, after "bulk" charging (<
1.6 Amps for my 8 Amp Hr SLA), you are supposed to switch to about 14.2
volts for "absorption" charging.  Once the current gets down to 80 ma, you
can switch to a 13.8 volt "float" charge indefinitely if you wish.  
Since you are drawing 80 ma at just 13.8 volts, my guess is the battery is
still charging.  It should slowly drop to quite a bit less than that, maybe
30 ma or less when totally charged.  Leaving the charger on longer shouldn't
harm anything.  It just might take longer to charge if you are only using
13.8 volts for all 3 types of charging.

At least that's my understanding of the matter.  Perhaps others can
enlighten me if I'm way off base here.

73's,

John AA0VE

Dan Barker wrote:

>When is a 12v SLA full?
>
>I'm charging at 13.8v and the current is slowly falling. Currently (har
>har) at 0.080 A.
>
>Dan / WG4S / K2 #2456
>
>
>  
>
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Re: SLA Battery charge level

G3VVT
In reply to this post by Dan Barker
 
In a message dated 12/12/04 00:35:05 GMT Standard Time, [hidden email]  
writes:

When the  battery is exactly at 13.8 volts, there would be
no  current.



In practice found over the many systems worked on professionally this is  not
entirely correct.
 
After the charging system comes out of the absorptive charge phase where  the
voltage has been allowed to rise above the normal bulk charge voltage for a  
limited time and now reverts to the float voltage, the battery indeed does  
not take any charge. It can even supplement the  supply voltage and current for
a short while after the main charge  cycle.
 
However if one monitors the battery over a longer period after the float  
charge period has started the battery will start to take a small charge that  
eventually settles on the 25 to 50 mA region for small SLA's. It all depends on  
the float voltage and the size of the SLA, but with a float voltage of 13.8V
and  a 12V SLA does definitely occur.
 
Security and fire alarm technicians when carring out routine maintenance  can
note the current taken by SLA's in the alarm panels under float conditions  
as this can give an early indication of the forthcoming failure of the  SLA.
For critical systems under a maintenance contract they sometimes replace  the
SLA's at 2 to 3 year intervals to ensure system reliability under all  
conditions.
 
A good source of SLA's that still have a useful life left in them if you  can
make contact with one of the technicians and I did!
 
Bob, G3VVT
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Re: SLA Battery charge level

Leigh L. Klotz Jr WA5ZNU
Administrator
G3VVT wrote:
> ...alarm technicians...
In the US I have found a ready supply of "alarm pulls" from Quicksilver
Radio http://www.qsradio.com for 7AH SLAs when local hamfests are out of
season and put one in my HF Power Pack from hfprojects.com
73,
Leigh WA5ZNU
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