Solvent

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Solvent

William M. Spaulding, SR
Hi Folks,

I'd like to know from the collective wisdom what solvent may be used on Elecraft PC assemblies to remove some residual flux and flux smears.

It seems to me that a solvent that wouldn't harm boards and components was isopropyl alcohol (rubbing alcohol) in the old days.

What do you Elecraft Builders use!

Thanks,

Bill
NA7Y
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Solvent

Jack Smith-6
Bill:

I use denatured alcohol and a commercial spray-on flux remover. Both
seem to work about equally well for me. Denatured alcohol can be found
at any hardware store, of course, and is cheaper than the flux remover.

I apply alcohol with a small brush. In some cases, a cotton swab is
useful, but you tend to get cotton fibers snagged on component leads, so
if you can find them foam swabs are better.

The problem with isopropyl alcohol that you purchase at the drug store
is that some contain extra ingredients that can leave a residue on your
PCB. The electronics supply house I frequent sells "electronic grade"
isopropyl for board cleaning.

I have not found any problems with damage to plastic components, but
obviously a test should be made if you have any doubt. And, of course,
keep it away from the LCD and diffuser. (don't ask me how I know about
that.)


Jack K8ZOA
www.cliftonlaboratories.com  home of the Z90 digital panadapter



William M. Spaulding, SR wrote:

> Hi Folks,
>
> I'd like to know from the collective wisdom what solvent may be used on Elecraft PC assemblies to remove some residual flux and flux smears.
>
> It seems to me that a solvent that wouldn't harm boards and components was isopropyl alcohol (rubbing alcohol) in the old days.
>
> What do you Elecraft Builders use!
>
> Thanks,
>
> Bill
> NA7Y
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>
>  

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Re: Solvent

Ken Kopp-2
In reply to this post by William M. Spaulding, SR
There are/were many flux removal chemicals available,
but in today's over-protective society they're hard to
find.  I treasure my stock of triclorethelyne (SP?). (:-))

"Rubbing alcohol" and a small stiff brush work well.
I place a paper towel on the board, between the brush
and the board, to soak up the freed resin and prevent
it from running all over the board.

An ideal brush is known as an "acid brush" and is available
at welding supply stores.  It has a rolled sheet metal handle
and stiff bristles that can be cut to shorter lengths to make
the brush stiffer.  A fist-full of 'em is cheap.  In other stores
they may be sold as "glue brushes".

73! Ken Kopp - K0PP
[hidden email]
or
[hidden email]



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Re: Solvent

Jim AB3CV
If you go to the drug store and look closely you can find 91% isopropyl
alcohol. The remaining 9% is water which won't hurt anything.

Works fine esp with acid brush previously mentioned.

73

jim ab3cv

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RE: Solvent

Ron D'Eau Claire-2
In reply to this post by William M. Spaulding, SR
I'm sure others will suggest many options although if you read the Elecraft
manuals you'll find, in bold type:

"DO NOT use ... solvents of any kind. Use of any of these will void your
warranty."

If you need to clean your boards you're probably using too much solder. Try
a smaller diameter solder.

If you look at the photos of assembled boards in any of several Elecraft
assembly manuals including the XV 50, 144, 222 or 432 transverters, the KX1,
the T1 antenna tuner or the WM1, AT1 or AF1 mini-modules, you'll see boards
I built up while writing the assembly procedures for those kits. Those
photos are the boards as they came from the soldering iron.

If you look closely, you might see a few dark spots of flux here and there,
but they're tiny and insignificant and often in a place where I installed
and removed a part several times as the design was finalized. To be certain
the kit can be built exactly as described, I never use any tools that are
not specifically listed in the manual. That means no fancy high-powered
vacuum desoldering tool to clean up pads; just braid or the SoldapulltR
"sucker" listed under "Tools Required".

I will admit to taking a small swab with some isopropyl alcohol to an
individual, particularly messy solder pad when I needed to re-shoot a
picture after many component changes, especially when, after many
resoldering, some flux escaped the pad itself and ran onto the PCB, but
that's the extent of any flux removal. I moisten a Q-tipR or similar swab
with alcohol, then place it on the flux and spin the tip to scrub that spot
and loosen the flux.

Ron AC7AC

-----Original Message-----

Hi Folks,

I'd like to know from the collective wisdom what solvent may be used on
Elecraft PC assemblies to remove some residual flux and flux smears.

It seems to me that a solvent that wouldn't harm boards and components was
isopropyl alcohol (rubbing alcohol) in the old days.

What do you Elecraft Builders use!

Thanks,

Bill
NA7Y

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Re: Solvent

Doug Faunt N6TQS +1-510-655-8604
In reply to this post by Jim AB3CV
At least around here, 99% isopropyl is readily available, and is only
slightly more expensive.

73, doug

   From: "Jim Miller" <[hidden email]>
   Date: Wed, 13 Dec 2006 12:30:24 -0500

   If you go to the drug store and look closely you can find 91% isopropyl
   alcohol. The remaining 9% is water which won't hurt anything.

   Works fine esp with acid brush previously mentioned.

   73

   jim ab3cv
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RE: Solvent

peter gerba
I wouldn't clean the boards.

I didn't on mine.

If you do, with alcohol, be sure not to use Completely Denatured Alcohol. It
is a serious poison and can be absorbed via your skin. It contains  brucine,
very nasty stuff.

Be careful. I'm sure your boards will be fine if you use good solder and
solder carefully.

pete, kn6bi

-----Original Message-----
From: [hidden email]
[mailto:[hidden email]]On Behalf Of Doug Faunt N6TQS
+1-510-655-8604
Sent: Wednesday, December 13, 2006 10:08 AM
To: [hidden email]
Cc: [hidden email]
Subject: Re: [Elecraft] Solvent


At least around here, 99% isopropyl is readily available, and is only
slightly more expensive.

73, doug

   From: "Jim Miller" <[hidden email]>
   Date: Wed, 13 Dec 2006 12:30:24 -0500

   If you go to the drug store and look closely you can find 91% isopropyl
   alcohol. The remaining 9% is water which won't hurt anything.

   Works fine esp with acid brush previously mentioned.

   73

   jim ab3cv
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Re: Solvent

Ken Kopp-2
In reply to this post by Ron D'Eau Claire-2
In spite of my posting about paper towel and acid brushes,
I fully agree with Ron's observation that if one uses the
proper size and kind of solder there won't be a need to
clean your board/s.

I haven't needed to clean mine ...

73! Ken Kopp - K0PP
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or
[hidden email]


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RE: Solvent

Craig Rairdin
After you clean your boards and void your warranty, take that 91% alcohol,
put about a half-inch in the bottom of a one-gallon glass apple cider jug,
swirl it around, and drop in a match. It'll entertain the kids for hours.

To do it again you may have to blow into the jug to add some oxygen. Don't
breath too much of the fumes, but at the same time the light-headedness
makes the effect even more fun to watch.

Craig
NZ0R

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Re: Solvent

Mike Markowski
How long till my eyebrows grow back??   - Mike ab3ap

Craig Rairdin wrote:

> After you clean your boards and void your warranty, take that 91% alcohol,
> put about a half-inch in the bottom of a one-gallon glass apple cider jug,
> swirl it around, and drop in a match. It'll entertain the kids for hours.
>
> To do it again you may have to blow into the jug to add some oxygen. Don't
> breath too much of the fumes, but at the same time the light-headedness
> makes the effect even more fun to watch.
>
> Craig
> NZ0R
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RE: Solvent

Mike S-8
In reply to this post by Craig Rairdin
At 02:06 PM 12/13/2006, Craig Rairdin wrote...
>After you clean your boards and void your warranty, take that 91%
>alcohol,
>put about a half-inch in the bottom of a one-gallon glass apple cider
>jug,
>swirl it around, and drop in a match. It'll entertain the kids for
>hours.

Only if picking glass shards out of skin and eyes is entertainment.

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RE: Solvent

Craig Rairdin
In reply to this post by Mike Markowski
I should've mentioned that you shouldn't view it through the hole at the
top. :-)

The effect ranges from a sharp whoosh of fire out the top to a beautiful,
slow, bubbling wall of fire from the top to the bottom of the jug that makes
a low "wah" sound -- hence the name "wah bottle" that we attach to this fun
toy.

I'll answer any other wah bottle questions offline.

Craig

-----Original Message-----
From: [hidden email]
[mailto:[hidden email]] On Behalf Of Mike Markowski
Sent: Wednesday, December 13, 2006 1:25 PM
To: 'Elecraft Discussion List'
Subject: Re: [Elecraft] Solvent


How long till my eyebrows grow back??   - Mike ab3ap

Craig Rairdin wrote:

> After you clean your boards and void your warranty, take that 91% alcohol,
> put about a half-inch in the bottom of a one-gallon glass apple cider jug,
> swirl it around, and drop in a match. It'll entertain the kids for hours.
>
> To do it again you may have to blow into the jug to add some oxygen. Don't
> breath too much of the fumes, but at the same time the light-headedness
> makes the effect even more fun to watch.
>
> Craig
> NZ0R
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Re: Solvent

Stuart Rohre
In reply to this post by peter gerba
You could always go to a Liquor store and get some Everclear, pure spirits.

However, cleaning of the Elecraft boards is NOT necessary nor desirable.
You never know what the plastics in today's parts will do in the presence of
solvents.  Use of the cut off acid brushes will work, but only as long as
the solvent and brush are clean.  They quickly load up with excessive flux
and rosin, if there was excessive presence of these in the solder joints.

Stuart
K5KVH


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RE: Solvent

Howard W. Ashcraft
In reply to this post by William M. Spaulding, SR
 For an example of what damage can be done, I am restoring a Tek SC504
oscilloscope where someone used contact cleaner/solvent on the channel 2
attenuator.  This caused corrosion of contacts and debonding between
contacts and carrier.  It is fixable, but I sure wish some tech in the
past hadn't taken the "quick" route of spraying chemicals inside
precision electronics.  I am cleaning it up with alcohol.

Howard W1WF

-----Original Message-----
From: Ron D'Eau Claire [mailto:[hidden email]]
Sent: Wednesday, December 13, 2006 9:44 AM
To: 'Elecraft'
Subject: RE: [Elecraft] Solvent

I'm sure others will suggest many options although if you read the
Elecraft manuals you'll find, in bold type:

"DO NOT use ... solvents of any kind. Use of any of these will void your
warranty."

If you need to clean your boards you're probably using too much solder.
Try a smaller diameter solder.

If you look at the photos of assembled boards in any of several Elecraft
assembly manuals including the XV 50, 144, 222 or 432 transverters, the
KX1, the T1 antenna tuner or the WM1, AT1 or AF1 mini-modules, you'll
see boards I built up while writing the assembly procedures for those
kits. Those photos are the boards as they came from the soldering iron.

If you look closely, you might see a few dark spots of flux here and
there, but they're tiny and insignificant and often in a place where I
installed and removed a part several times as the design was finalized.
To be certain the kit can be built exactly as described, I never use any
tools that are not specifically listed in the manual. That means no
fancy high-powered vacuum desoldering tool to clean up pads; just braid
or the SoldapulltR "sucker" listed under "Tools Required".

I will admit to taking a small swab with some isopropyl alcohol to an
individual, particularly messy solder pad when I needed to re-shoot a
picture after many component changes, especially when, after many
resoldering, some flux escaped the pad itself and ran onto the PCB, but
that's the extent of any flux removal. I moisten a Q-tipR or similar
swab with alcohol, then place it on the flux and spin the tip to scrub
that spot and loosen the flux.

Ron AC7AC

-----Original Message-----

Hi Folks,

I'd like to know from the collective wisdom what solvent may be used on
Elecraft PC assemblies to remove some residual flux and flux smears.

It seems to me that a solvent that wouldn't harm boards and components
was isopropyl alcohol (rubbing alcohol) in the old days.

What do you Elecraft Builders use!

Thanks,

Bill
NA7Y





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RE: Solvent

Mike S-8
At 02:12 PM 12/14/2006, Howard W. Ashcraft wrote...
>  For an example of what damage can be done, I am restoring a Tek
> SC504
>oscilloscope where someone used contact cleaner/solvent on the channel
>2
>attenuator.

Tek used special PC board material (polysulfone?) in the attenuators
for many of their scopes. Most of the manuals specifically warn about
using anything other than isopropyl alcohol for cleaning.

 From the 485 manual - "Cleaning the switch contacts should only be
done using isopropyl alcohol or a solution of 1% Joy detergent and 99%
water. Do not use acetone, MEK, MIBK, benzol, toluol, carbon
tetrachloride, trichlor, trichlene, methyl alcohol, methylene chloride,
sulfuric acid, or Freon TC-TETF-22-TA-12." - they had a sense of humor,
no battery acid cleaning allowed!

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