chomping at the bit

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chomping at the bit

kc5wa
It's done I just ordered a K2 counting the minutes until it arrives.
Yeeee Haaaaa
72/ "rc" kc5wa


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Re: chomping at the bit

Tom McCulloch
RC  - Welcome to the club!  Savor every single minute building your K2, then
enjoy a great rig for years to come.

Have fun (Kinda feels like being an expectant dad, doesn't it!).

72/73
Tom ,WB2QDG
K2 S/N 1103


----- Original Message -----
From: " "RC" KC5WA" <[hidden email]>
To: <[hidden email]>
Sent: Thursday, May 19, 2005 9:23 PM
Subject: [Elecraft] chomping at the bit


> It's done I just ordered a K2 counting the minutes until it arrives.
> Yeeee Haaaaa
> 72/ "rc" kc5wa
>
>
> --
> No virus found in this outgoing message.
> Checked by AVG Anti-Virus.
> Version: 7.0.322 / Virus Database: 266.11.12 - Release Date: 5/17/2005
>
> _______________________________________________
> Elecraft mailing list
> Post to: [hidden email]
> You must be a subscriber to post to the list.
> Subscriber Info (Addr. Change, sub, unsub etc.):
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RE: chomping at the bit

David-470
In reply to this post by kc5wa
Take lots of pictures shoot a video of the assembly make a power point
presentation and send it to your friends when you get the rig done after
all you only build your first k2 once.


 
 
see ya
 
73's
N1IB
David Schornak
K2 03027
www.n1ib.com
www.n1ib.com/blog/
www.n1ib.com/leather/
 
arf
don't forget me
Mis Ginger



-----Original Message-----
From: elecraft-bounces+dschornak=[hidden email]
[mailto:elecraft-bounces+dschornak=[hidden email]] On
Behalf Of "RC" KC5WA
Sent: Thursday, May 19, 2005 9:24 PM
To: [hidden email]
Subject: [Elecraft] chomping at the bit


It's done I just ordered a K2 counting the minutes until it arrives.
Yeeee Haaaaa 72/ "rc" kc5wa


--
No virus found in this outgoing message.
Checked by AVG Anti-Virus.
Version: 7.0.322 / Virus Database: 266.11.12 - Release Date: 5/17/2005

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RE: chomping at the bit

aa7jc
In reply to this post by kc5wa
Good going!  I had a peek at ur web site and am *very* (extremely) envious
of your multipig+ !   I want to build one of those real bad.

FWIW I am building my second K2 and have gotten as far as the second
alignment stage..  I am having too much fun listening to 40 meter CW to
start work on it again.. Maybe this weekend...

I was convinced that since I had already built a K2 (five years ago) that I
would build a super K2 this time..  Well so far so good BUT I did run into a
few Gottcha's, so I thought I would share them with you so you could avoid
them.

1: When preparing the display, them manual goes into this discussion about
removing the film backing on the display *if* it is present.  I actually
peeled a small corner of "film" away from the back of the display before I
realized that this was NOT the film the manual was talking about.  No harm
done as it turned out ..but I ordered a spare display just to be safe.

2: Almost of the transistors end up having to have their leads shaped in
order to fit the holes..  The center lead gets bent back.  As I pressed the
transistors down into the holes, I would get them down REAL close to the
board to keep the leads as short as possible.  All was fine until I got to
the RF board and accidentally pressed one of them down too far..  to make a
long story short, The center lead stressed out and nearly snapped off the
transistor.  Of course when that happens you can not see it..  It took two
days of fooling around to find that.  To quote Gary Surrency "I see a lot of
kits with the transistors pressed down too close to the PCB.  This is not
necessary, as a little lead length of 1/8" to 1/4" does not matter and it
often causes a short."

3:  The BFO...  R116 is a tiny 5.8 Meg resistor that I think is just there
to physically hold the L33 toroid down.  You will see this on page 58 of the
manual.  Here is the deal..  The wires in L33 are so fragile that I think
that the hard pressure of R116 can be enough to short them out... so take
care.. I was under the impression that the only danger was during the
soldering since the manual warns that while soldering R116 be aware that the
heat can migrate up its leads and if they are pressing hard against L33 they
will short out the coil.  So probably the best practice is to at least
solder the R116 before pressing down into L33. Then don't over do it.  L33
is a prewound toroid with very fragile wire.

4:  The BFO... On page 52 of the manual you will see some under the board
mods that need to be performed..  Gary apparently sees a lot of problems
crop up in this area..  Here is what he told me:  "...use care to not damage
the choke (RFC15) when installing it. ...This submini choke is often broken
during installation."   He says about another part in the same area (part of
the same mod): "... (C88) should also be connected across U4 pins 12-13,
using *very* short leads.".. bottom line here is to use a lot of caution
during this mod.

>From my first K2 I built five years ago, I ran into another Gotcha..  Back
then I did not have a Hakko 808 desoldering gun.. So I was devastated when
this happened.  There are a bunch of headers in the K2 the three boards
connect into.  They MUST be trued.. meaning at exact right angles with the
board as shown in the illustrations.. It is easy to end up with a header
that is slightly crooked.  If that happens, The boards will not seat
properly.

One more little gotcha that I learned the hard way back then was about the
procedure shown between pages 29-30 about the "GREEN PLASTIC BARGRAPH
FILTER".  The green plastic filter is placed over the back of the hole that
exposes the Bargraph to the front panel.  Interestingly the green plastic
filter is just a bit too large in that it will also cover the back of a
small screw hole.  In my first kit I just did what the instructions said,
not worrying about the back side of the screw hole.  But then when it came
time to put the screw in I ended up stripping that screw hole just trying to
seat the screw to look like the others.. (these  are VERY tiny screws)..  It
may have been operator error but just to be on the safe side, on this kit I
took scissors and cut the green plastic filter down just enough so that it
would not cover that screw hole.. PLUS I took great care not to over tighten
the screws..  Some hams have told me that they use super glue on the threads
of those screws to make sure they never will fall out..  I have not done
this..  My old K2 lost two of them.

There are a LOT of parts that get put on the bottom of the RF board.  The
manual warns you to pre-trim them first  .. nuff said.

Looking at ur workshop via your web photos, it looks like you have a nice
shop.  I found out that (for me) one tool makes a HUGE difference in the
construction of the K2 (oddly enough) is a Hakko 808 desoldering tool.
Three good reasons for this.

1:  The Hakko 808 makes the tinning of torroid leads a breeze.  Every toroid
turns out perfect.. and I mean beautiful perfect.
2:  Some of the add on modules will instruct you to desolder things in order
to install the module.  It is easy to damage the board using solder wick
etc.
3:  It is nice (handy) to true up or remove multipin parts if needed.

You probably are all set with solder info..  but five years ago I wasn't and
here is what I learned.

Solder..  BIG DEAL here..  Don't use exotic solders..   I did some research
at at Hakko and Kester web sites and concluded that the traditional Kester
SN63PB37 "66/44" .031" rosin core was my choice.  The reason I like it is
that the core holds a good amount of active flux and the 37/44 blend has no
"plastic" range while it is cooling..  meaning that it is either fluid or
solid..  when it hits a certain temperature, it is solid.   I bought a reel
of it and it has been wonderful.  Beautiful shiny joints.. Easy to solder
with.  What more could I ask for?

I used a Weller WTCP on my first K2. No problems but for this one I upgraded
to a Hakko SM-202  .. What the heck, this is quality time for me.. might as
well use quality tools ;).  I found out from the N0SS solder pdf that the
small chisel tip rules.  I now use a 1.2 mm chisel tip.

Ken Lotts
aa7jc

-----Original Message-----
From: elecraft-bounces+ken=[hidden email]
[mailto:elecraft-bounces+ken=[hidden email]]On Behalf Of "RC"
KC5WA
Sent: Thursday, May 19, 2005 6:24 PM
To: [hidden email]
Subject: [Elecraft] chomping at the bit


It's done I just ordered a K2 counting the minutes until it arrives.
Yeeee Haaaaa
72/ "rc" kc5wa


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