sidetone mod now works

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sidetone mod now works

Cloud Runner-3
The sidetone mod by TF3MA was installed in my K2 right after Marti posted
it.  I obtained a 47 mh inductor for this mod from Elecraft.  The mod
resulted in an improved sidetone, but left room for further improvement,
especially at lower tones.  Additionally there was an objectionable pin-prick
sound at the make of the muting that was annoying to hear.

Recently I decided to revisit this situation.

I noticed in Marti's write-up that HIS 47 mh inductor had an internal
resistance of 180 ohms.  With the K2 apart, I measured the inductor I had
received from Elecraft and sure enough, it had an internal resistance of only
40 ohms.  This would entirely change the frequency response Marti's peaking
high-pass filter.  Elecraft is apparently using an 82 mh inductor in its mod,
I obtained that, and found it has an internal resistance of 60 ohms which
would seem to offer less than an ideal result.

I put a 150 ohm resistor in series with the 47 mh / 40 ohm inductor
originally used when I modified the radio some years ago.  Folks, the
difference is DRAMATIC !!!  The sidetone is louder, clear, and is that way
across its entire range from 400 to 800 cycles.  Not only that, the tone is
so much stronger that the slight pin-prick click from the make of the muting
line is all but completely inaudible in the strength of the sidetone and no
longer objectionable.

A big thank you to Marti and to W3FPR who both stayed with me through my
frustration trying to make this thing right.  For a while they must have
thought my hearing was the main problem because the radio seemed to have the
right modifications in it to sound well.  

Maybe this will be helpful information for others.

73,  Fred KT5X
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Re: sidetone mod now works

Darrell Bellerive-2
I am curious about doing this sidetone mod on a K2 rev B. Elecraft changed the
sidetone circuit from serial number 3000 on, and wonder how effective the
sidetone mod is on a rev B K2. My K2 is serial # 5093.

The mod is described at
http://www.raunvis.hi.is/%7Ematti/TF3MA/sidetone_tf3ma.html

>From the schematic diagram it looks like L1 82mH is removed and inserted
between U10 pin 7 and C33. A new capacitor is then installed at the old L1
position. From the charts on the mod page it looks like about 1 uF would be
about right.

My L1 82 mH inductor has a DC resistance of 62 ohms. This is quite different
from the 180 ohm version used in the mod. Would a series resistor be desired
as Fred indicates in the message below? I have 100 ohm, 120 ohm, and 150 ohm
resistors on hand. Where is this resistor installed between U10 pin 7 and the
inductor or between the inductor and C33?

What type of capacitor would be best suited for this mod? My junk box only has
1 uF 100 V 5% metallized polyester or 2.2 uF 16 V 10% dipped tantalum
capacitors. The polyester caps are rather large. A couple of the 2.2s in
series would be 1.1 uF.

Comments and recommendations?

Darrell  VA7TO  K2#5093


On November 15, 2006 06:04 am, [hidden email] wrote:

> The sidetone mod by TF3MA was installed in my K2 right after Marti posted
> it.  I obtained a 47 mh inductor for this mod from Elecraft.  The mod
> resulted in an improved sidetone, but left room for further improvement,
> especially at lower tones.  Additionally there was an objectionable
> pin-prick sound at the make of the muting that was annoying to hear.
>
> Recently I decided to revisit this situation.
>
> I noticed in Marti's write-up that HIS 47 mh inductor had an internal
> resistance of 180 ohms.  With the K2 apart, I measured the inductor I had
> received from Elecraft and sure enough, it had an internal resistance of
> only 40 ohms.  This would entirely change the frequency response Marti's
> peaking high-pass filter.  Elecraft is apparently using an 82 mh inductor
> in its mod, I obtained that, and found it has an internal resistance of 60
> ohms which would seem to offer less than an ideal result.
>
> I put a 150 ohm resistor in series with the 47 mh / 40 ohm inductor
> originally used when I modified the radio some years ago.  Folks, the
> difference is DRAMATIC !!!  The sidetone is louder, clear, and is that way
> across its entire range from 400 to 800 cycles.  Not only that, the tone is
> so much stronger that the slight pin-prick click from the make of the
> muting line is all but completely inaudible in the strength of the sidetone
> and no longer objectionable.
>
> A big thank you to Marti and to W3FPR who both stayed with me through my
> frustration trying to make this thing right.  For a while they must have
> thought my hearing was the main problem because the radio seemed to have
> the right modifications in it to sound well.
>
> Maybe this will be helpful information for others.
>
> 73,  Fred KT5X


--
Darrell Bellerive
Amateur Radio Stations VA7TO and VE7CLA
Grand Forks, British Columbia, Canada
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Re: sidetone mod now works

Sverre Holm-2
In reply to this post by Cloud Runner-3
> My L1 82 mH inductor has a DC resistance of 62 ohms. This is quite
different
> from the 180 ohm version used in the mod. Would a series resistor be
desired
> as Fred indicates in the message below? I have 100 ohm, 120 ohm, and 150
ohm
> resistors on hand. Where is this resistor installed between U10 pin 7 and
the
> inductor or between the inductor and C33?

> What type of capacitor would be best suited for this mod? My junk box only
has
> 1 uF 100 V 5% metallized polyester or 2.2 uF 16 V 10% dipped tantalum
> capacitors. The polyester caps are rather large. A couple of the 2.2s in
> series would be 1.1 uF.


Darrell,

I did the TF3MA sidetone mod some months ago on my K2 serial #2198 and I am
very pleased with it. See my comments on
http://www.ac6rm.net/mailarchive/html/elecraft-list/2006-12/msg01043.html
where I wrote that "This mod really works wonders with the sidetone quality
of the K2". I had done the sidetone upgrade to the 3000+ model previously,
but this latest change still was very worthwhile doing.

You should add series resistance to the inductor. If I understand your
question right, the order, L+R or R+L, doesn't make any difference. I would
try the 120 ohm resistor giving you a total of 120+62 = 182 ohms. Maybe the
size

I would probably have tried with the series combination of two 2.2 uF
tantalum capacitors in order to avoid putting the large 1 uF capacitor in
there.



73

Sverre
LA3ZA

Unofficial Guide to K2 Modifications
http://www.qslnet.de/member/la3za/K2/mod.html

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Re: sidetone mod now works

Chris G3SJJ
I did the mod recently on my K2/100 serial 5545. It made a big
difference and now the sidetone is much more relaxing to listen to. I
didn't enjoy txing on the K2 before this. This is what I did :

1 - Remove L1 and C33

2 - Solder a 2.2uF in place of L1

3 - Cut a small piece of holed circuit board to 23mm x 10mm

4 - Mount L1, a 120 ohm resistor and a 0.68uF capacitor on the board

5 - Cut appropriate tracks so that a series network is formed

6 - Solder two lengths of bare solid wire 1.5cms long to the board,
coming out of the component side

7 - Solder the board into C33 holes, so that the components are facing
the control board.

This allows two things. One is that there is no track to cut and the
other is that you can adjust the components on the small board easily if
required

I check before and after using Spectrogram and the sidetone harmonics
have definitely been reduced.

Chris G3SJJ



    Sverre Holm wrote:

>> My L1 82 mH inductor has a DC resistance of 62 ohms. This is quite different from the 180 ohm version used in the mod. Would a series resistor be desired as Fred indicates in the message below? I have 100 ohm, 120 ohm, and 150 ohm resistors on hand. Where is this resistor installed between U10 pin 7 and the inductor or between the inductor and C33? What type of capacitor would be best suited for this mod? My junk box only has 1 uF 100 V 5% metallized polyester or 2.2 uF 16 V 10% dipped tantalum capacitors. The polyester caps are rather large. A couple of the 2.2s in series would be 1.1 uF.
>>
>> Darrell,
>>
>> I did the TF3MA sidetone mod some months ago on my K2 serial #2198 and I am
>> very pleased with it. See my comments on
>> http://www.ac6rm.net/mailarchive/html/elecraft-list/2006-12/msg01043.html
>> where I wrote that "This mod really works wonders with the sidetone quality
>> of the K2". I had done the sidetone upgrade to the 3000+ model previously,
>> but this latest change still was very worthwhile doing.
>>
>> You should add series resistance to the inductor. If I understand your
>> question right, the order, L+R or R+L, doesn't make any difference. I would
>> try the 120 ohm resistor giving you a total of 120+62 = 182 ohms. Maybe the
>> size
>>
>> I would probably have tried with the series combination of two 2.2 uF
>> tantalum capacitors in order to avoid putting the large 1 uF capacitor in
>> there.
>>
>>
>>
>> 73
>>
>> Sverre
>> LA3ZA
>>
>> Unofficial Guide to K2 Modifications
>> http://www.qslnet.de/member/la3za/K2/mod.html
>>
>>    
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Re: sidetone mod now works

Darrell Bellerive-2
In reply to this post by Sverre Holm-2
I played a bit with this mod this evening. I can duplicate the results, but
I'd like to understand a bit more about this circuit.

What is the purpose of RP5 pins 7/8 and pins 9/10? This grounds the audio
signal via 940 ohms of resistance. Is this just to provide a DC bias for the
electrolytic capacitors or does it have a role to play with the audio?

--
Darrell Bellerive
Amateur Radio Stations VA7TO and VE7CLA
Grand Forks, British Columbia, Canada
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Re: sidetone mod now works (RP5, etc., explained)

wayne burdick
Administrator
Darrell Bellerive wrote:

> I played a bit with this mod this evening. I can duplicate the
> results, but
> I'd like to understand a bit more about this circuit.
>
> What is the purpose of RP5 pins 7/8 and pins 9/10? This grounds the
> audio
> signal via 940 ohms of resistance. Is this just to provide a DC bias
> for the
> electrolytic capacitors or does it have a role to play with the audio?
>

Hi Darrell,

There's some subtlety to this circuit. Among the various goals was to
minimize component count.

C32, on pin 8 of U9, is the AF amp's supply decoupling capacitor. It
would normally be returned to ground, as shown in any LM380 datasheet.
However, we played a trick here, using pin 8 as the sidetone injection
point. In other words, we're treating pin 8 as a low-gain, single-ended
third input to the amplifier.

But C32 still needs a ground return path so it can perform its supply
decoupling function reasonably well. L1, which is part of the sidetone
shaping circuit, serves the ground-return function at low audio
frequencies, but as F increases, the Z of the inductor does, too.

This is where RP5 comes in. We had a couple of RP5 sections left over,
so we put them in series to form about a 1K resistor that establishes a
minimum ground-return impedance, ensuring stability of the AF amp's
internal biasing. Of course this resistor also reduces the Q of L1, but
not enough to impact its shaping function.

We could have injected the sidetone at the amplifier's differential
inputs, but doing this right (without AF artifacts) requires
differential drive, e.g. more parts.

73,
Wayne
N6KR


---

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Re: Re: sidetone mod now works (RP5, etc., explained)

wd4lst
Bob Pease would be proud!!!
That is  a really cool application - not to
mention you taking time to explain it.
73s,
Pete
>
> From: wayne burdick <[hidden email]>
> Date: 2007/03/10 Sat AM 12:03:56 CST
> To: [hidden email]
> CC: [hidden email]
> Subject: [Elecraft] Re: sidetone mod now works (RP5, etc., explained)

> There's some subtlety to this circuit. Among the various goals was to
> minimize component count.
>
> C32, on pin 8 of U9, is the AF amp's supply decoupling capacitor. It
> would normally be returned to ground, as shown in any LM380 datasheet.
> However, we played a trick here, using pin 8 as the sidetone injection
> point. In other words, we're treating pin 8 as a low-gain, single-ended
> third input to the amplifier.

> 73,
> Wayne
> N6KR
>
>
> ---
>
> http://www.elecraft.com
>
> _______________________________________________
> Elecraft mailing list
> Post to: [hidden email]
> You must be a subscriber to post to the list.
> Subscriber Info (Addr. Change, sub, unsub etc.):
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>
> Help: http://mailman.qth.net/subscribers.htm
> Elecraft web page: http://www.elecraft.com
>

Pete Axson
WD4LST
17901 NE 18th Ave
Citra, FL 32113

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[K2] Re: sidetone mod now works

Bill W4ZV
In reply to this post by Sverre Holm-2
I did this mod yesterday to my S/N 4119 and am documenting it primarily for the parts number info.  My unit had the REV B Control Board with the mod previously implemented by Elecraft (addition of 82 mH L1 across RP5 pins 7 and 10).  The following applies only to REV B boards:

1.  Remove L1 and insert a 2.2uF *non-polarized* capacitor in the same holes.  I used a NICHION UVP1H2R2MDD1TD which fit nicely in the space for L1.  I had to search for a suitable non-polarized capacitor so hopefully this will save time for others.

2.  Cut the trace between C33 and C35.  Check with a meter to make sure it's open.

3.  Tack solder a 47 mH MURATA 22R476C between the pads for C33 and C35 (where the connecting trace was cut).  This part is specified with internal resistance of 169 ohms which is key to the mod working properly (see below).  I had to search quite a few different parts to find one with high internal resistance.

4.  Lay the inductor on its side and be sure it is out of the way of the screw hole/standoff that attaches the Control Board.

My K2 now has a very pure sidetone which will make zero beating much easier without harmonic distortion.

73,  Bill  W4ZV


Sverre Holm-2 wrote
> My L1 82 mH inductor has a DC resistance of 62 ohms. This is quite
different
> from the 180 ohm version used in the mod. Would a series resistor be
desired
> as Fred indicates in the message below? I have 100 ohm, 120 ohm, and 150
ohm
> resistors on hand. Where is this resistor installed between U10 pin 7 and
the
> inductor or between the inductor and C33?

> What type of capacitor would be best suited for this mod? My junk box only
has
> 1 uF 100 V 5% metallized polyester or 2.2 uF 16 V 10% dipped tantalum
> capacitors. The polyester caps are rather large. A couple of the 2.2s in
> series would be 1.1 uF.


Darrell,

I did the TF3MA sidetone mod some months ago on my K2 serial #2198 and I am
very pleased with it. See my comments on
http://www.ac6rm.net/mailarchive/html/elecraft-list/2006-12/msg01043.html
where I wrote that "This mod really works wonders with the sidetone quality
of the K2". I had done the sidetone upgrade to the 3000+ model previously,
but this latest change still was very worthwhile doing.

You should add series resistance to the inductor. If I understand your
question right, the order, L+R or R+L, doesn't make any difference. I would
try the 120 ohm resistor giving you a total of 120+62 = 182 ohms. Maybe the
size

I would probably have tried with the series combination of two 2.2 uF
tantalum capacitors in order to avoid putting the large 1 uF capacitor in
there.



73

Sverre
LA3ZA

Unofficial Guide to K2 Modifications
http://www.qslnet.de/member/la3za/K2/mod.html

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